HAIDA HD-K801 Horizontal Connector Insertion/Extraction Tester
| Brand | HAIDA INTERNATIONAL |
|---|---|
| Origin | Guangdong, China |
| Manufacturer Type | Direct Manufacturer |
| Product Origin | Domestic (China) |
| Model | HD-K801 |
| Pricing | Available Upon Request |
Overview
The HAIDA HD-K801 Horizontal Connector Insertion/Extraction Tester is an electromechanical force-displacement testing system engineered for precise evaluation of mechanical engagement and disengagement characteristics in electrical and electronic connectors. It operates on the principle of controlled linear actuation using a high-resolution servo motor coupled with a calibrated load cell and precision linear encoder. The system measures dynamic insertion force, extraction force, peak load, yield point, hysteresis, and travel displacement in real time—enabling quantitative assessment of mating integrity, contact resistance stability, and wear-related degradation over repeated cycles. Designed specifically for horizontal-axis testing, the HD-K801 eliminates gravitational bias inherent in vertical configurations, ensuring measurement consistency across diverse connector geometries—including USB, HDMI, PCIe, M.2, board-to-board, and automotive FAKRA/USCAR types.
Key Features
- Horizontal test configuration with rigid aluminum alloy frame and anti-vibration base plate for enhanced mechanical stability during high-cycle testing.
- Integrated AC servo motor drive system offering programmable stroke speed from 0.1 to 500 mm/min with ±0.2% speed accuracy and repeatable positioning resolution of ≤1 µm.
- High-precision S-type load cell with selectable capacity ranges (e.g., 50 N, 100 N, 500 N) and linearity error <±0.5% FS, traceable to national metrological standards.
- Real-time force–displacement curve acquisition at up to 1 kHz sampling rate, synchronized with motion control logic.
- Windows-based proprietary software (HAIDA TestSuite v4.x) supporting multi-step test protocols, conditional loop execution, and automatic pass/fail judgment based on user-defined thresholds.
- Comprehensive data logging including timestamped raw data (.csv), summary statistics (.xlsx), and annotated graphical reports (.pdf) with embedded metadata (operator ID, sample ID, environmental conditions).
Sample Compatibility & Compliance
The HD-K801 accommodates standard and custom fixtures for flat, angled, and right-angle connectors mounted on PCBs, cables, or housing assemblies. Fixture adaptability supports specimens with total insertion depth up to 80 mm and maximum width of 120 mm. The system complies with mechanical test requirements outlined in IEC 60512-2-1 (electrical testing of connectors), IEC 60512-5-1 (mechanical testing — insertion/extraction force), and IPC-TM-650 2.6.25 (connector durability). Optional calibration certificates are available per ISO/IEC 17025:2017-accredited procedures. All hardware and firmware meet CE marking requirements for electromagnetic compatibility (EN 61326-1) and low-voltage safety (EN 61010-1).
Software & Data Management
HAIDA TestSuite provides audit-ready data management compliant with GLP and GMP environments. Features include role-based user access control, electronic signatures, full audit trail (with immutable timestamps for all test parameter modifications and result exports), and automatic backup to network drives or cloud storage via configurable FTP/SFTP. Raw datasets retain native sensor resolution and are exportable without loss of fidelity. Software supports 21 CFR Part 11-compliant validation packages upon request, including IQ/OQ documentation, risk assessments, and UAT protocols tailored to regulated manufacturing sites.
Applications
- Quality assurance of consumer electronics interconnects (e.g., smartphone flex cables, laptop docking interfaces)
- Design validation of automotive connectors subjected to thermal cycling and vibration preconditioning
- Reliability screening for aerospace-grade circular connectors under MIL-DTL-38999 specifications
- Process capability studies for automated assembly lines involving press-fit or snap-in connectors
- Failure mode analysis (FMEA support) through correlation of force anomalies with visual inspection or post-test contact resistance measurements
- Supplier qualification testing per OEM-specific technical specifications (e.g., Tesla QSB+, Ford Q1, VW TL 82000)
FAQ
What is the maximum allowable test stroke length?
Standard configuration supports up to 100 mm travel; extended stroke options (150 mm and 200 mm) are available as factory-configured variants.
Can the system interface with external environmental chambers?
Yes—the HD-K801 features analog I/O ports (0–10 V, ±10 V) and RS-485 Modbus RTU for synchronized operation with temperature/humidity chambers during climatic stress testing.
Is third-party software integration supported?
Native API (DLL-based) and TCP/IP socket interface enable integration with LabVIEW, MATLAB, or MES platforms for automated data ingestion and centralized analytics.
Does the system support statistical process control (SPC) output?
Yes—real-time X-bar/R chart generation, Cp/Cpk calculation, and SPC alarm triggers are embedded within HAIDA TestSuite and exportable to Minitab or JMP.
What maintenance intervals are recommended for long-term accuracy?
Load cell recalibration every 12 months or after 50,000 cycles; linear guide lubrication every 6 months; annual verification of encoder linearity and motor torque response.
