Hengyi HY-1080 Computer-Controlled Universal Testing Machine (Dual-Column, Floor-Standing)

Overview

The Hengyi HY-1080 is a floor-standing, dual-column electromechanical universal testing machine engineered for high-reproducibility static mechanical characterization of materials under tension, compression, flexure, shear, peel, tear, and cyclic loading conditions. Based on closed-loop servo-controlled displacement and force actuation, the system adheres to fundamental principles of uniaxial mechanical testing as defined in ISO 6892-1 (metallic materials), ISO 527-1 (plastics), ASTM D638/D3039/D7264 (tensile/composite testing), and ASTM D790 (flexural properties). Its rigid frame architecture—featuring preloaded precision ball screws, dual-axis load path alignment, and integrated electronic limit protection—ensures minimal deflection and consistent load train fidelity across the full operational range. Designed for laboratory and QC environments where traceability, repeatability, and compliance readiness are critical, the HY-1080 supports both open-loop and closed-loop control modes, enabling precise execution of standardized test protocols without operator-dependent variability.

Key Features

• High-stiffness dual-column steel frame with optional dual-test-space configuration for simultaneous or sequential axial testing;
• Industrial-grade Panasonic AC servo motor and drive system—maintenance-free, low-noise, and rated for continuous duty cycle operation;
• Two pre-tensioned, ground-precision imported ball screws ensuring axial alignment stability and minimizing cross-axis error;
• U.S.-sourced bidirectional load cell with automatic sensor recognition and factory-calibrated traceability to national standards;
• Digital controller supporting multi-language UI (English, German, French, Spanish, Chinese) and unit conversion (N, kN, lbf, MPa, psi, % strain);
• Handheld remote pendant for rapid jog positioning, emergency stop activation, and intuitive function access during setup;
• Integrated self-diagnostic subsystem monitoring drive voltage, current, thermal load, overload status, and encoder feedback integrity in real time;
• Programmable safety logic including electronic end-limit switches, over-travel cut-off, and auto-return-to-initial-position functionality post-test.

Sample Compatibility & Compliance

The HY-1080 accommodates an extensive range of specimen geometries and material classes—including polymeric films, elastomers, thin metallic foils (Al/Cu), photovoltaic interconnect ribbons, biomedical sutures and stents, fiber-reinforced composites, pharmaceutical packaging films, corrugated board, wood veneers, thermal insulation foams, and orthopedic biomaterials. Its modular fixture interface (T-slot tabletop) accepts standardized grips per ISO 204, ASTM E8/E9, and ISO 178 configurations—including wedge-action tensile grips, compression platens, three/four-point bending fixtures, peel adhesion blocks, and puncture testers. All mechanical measurements conform to ISO/IEC 17025 requirements for calibration traceability when used with accredited force calibration kits. Optional metrological certification (Shanghai Institute of Measurement and Testing Technology) provides documented uncertainty budgets aligned with JJG 139–2014 and GB/T 16491–2008.

Software & Data Management

Bundled PC-based testing software (Windows OS compatible) delivers full test method scripting, real-time curve overlay, multi-channel data acquisition (load, displacement, extensometer strain), and automated report generation in PDF/Excel formats. The software enforces audit trail compliance per FDA 21 CFR Part 11 through user-level permissions, electronic signatures, and immutable event logging—including parameter changes, calibration events, and test aborts. Raw data export supports third-party analysis platforms (MATLAB, OriginLab, Python pandas) via CSV/ASCII formats. Optional GLP/GMP modules enable SOP-driven workflow enforcement, electronic batch record linkage, and instrument qualification documentation (IQ/OQ/PQ templates included).

Applications

• Quality assurance of medical device components (e.g., suture tensile strength per ISO 10993-12, catheter burst pressure per ISO 80369);
• Mechanical validation of flexible electronics substrates and solar cell interconnect reliability;
• Conformance testing of packaging materials to ASTM D882 (thin film tensile), ASTM D3330 (adhesive peel), and ISO 11607 (sterile barrier systems);
• Research-grade characterization of novel hydrogels, biodegradable polymers, and nanocomposites under controlled environmental conditions (when paired with environmental chamber);
• Production-line verification of fastener proof load, bolt elongation, and washer compressive yield per ISO 898-1 and ASTM F606;
• Educational use in materials science laboratories for stress-strain curve derivation, modulus calculation, and ductility assessment per ASTM E8.

FAQ

What standards does the HY-1080 comply with for force measurement accuracy?
The system meets ISO 7500-1 Class 0.5 requirements for static force verification, with traceable calibration certificates available upon request.
Can the HY-1080 perform cyclic fatigue testing?
Yes—when equipped with optional high-speed data acquisition and programmable waveform generation, it supports sinusoidal, triangular, and trapezoidal load/displacement cycling up to 5 Hz.
Is third-party calibration support available outside China?
Hengyi partners with ISO/IEC 17025-accredited calibration providers in North America, EU, and APAC regions; local service agreements can be arranged pre-shipment.
Does the controller support external transducer inputs beyond the built-in load cell?
Yes—the digital controller features two analog input channels (±10 V) for integration with clip-on extensometers, environmental sensors, or custom transducers.
What is the warranty coverage and service response time?
Standard warranty is 24 months parts-and-labor; extended service plans include on-site preventive maintenance and remote diagnostics with SLA-backed response windows.