Hengyi HY-0580 Single-Column Servo-Controlled Universal Testing Machine
| Brand | Hengyi |
|---|---|
| Origin | Shanghai, China |
| Manufacturer Type | Direct Manufacturer |
| Product Category | Domestic |
| Model | HY-0580HUJ |
| Instrument Type | Electromechanical Universal Testing Machine |
| Load Capacity Options | 1 N to 5000 N (multiple transducers available) |
| Force Accuracy | ≤0.5% of reading |
| Effective Test Width | 120 mm |
| Effective Test Height | 800 mm |
| Speed Range | 0.001–500 mm/min |
| Speed Accuracy | ±0.5% of set value |
| Displacement Accuracy | ±0.5% of reading |
| Strain Measurement Accuracy | ±0.5% of reading |
| Force Resolution | ±500,000 counts (full-scale, no range switching) |
| Stress Control Rate Range | 0.005–6 %FS/s |
| Strain Control Rate Range | 0.002–6 %FS/s |
| Constant-Load/Displacement/Strain Hold Accuracy | ±0.1% FS (≥10% FS), ±1% FS (<10% FS) |
| Safety Features | Electronic travel limit, overload protection (110% FS), auto-diagnostic system |
| Power Supply | 220 V AC, 750 W |
| Dimensions (W×D×H) | 470 × 400 × 1510 mm |
| Weight | 120 kg |
Overview
The Hengyi HY-0580 is a single-column, servo-controlled universal testing machine engineered for high-precision static mechanical characterization of materials across research, quality control, and production environments. Utilizing closed-loop electromechanical actuation with digital PID control, the system delivers repeatable force, displacement, and strain regulation under tensile, compressive, flexural, shear, peel, and tear loading conditions. Its modular architecture supports interchangeable load cells (ranging from 1 N to 5000 N), enabling traceable calibration per ISO 7500-1 and ASTM E4. Designed for compliance with international mechanical testing standards—including GB/T 16491, GB/T 2611, ISO 6892-1, ASTM D638, ASTM D790, ISO 178, and ISO 527—the HY-0580 serves as a foundational platform for accredited laboratories requiring GLP-aligned documentation, audit-ready operation, and multi-standard test method execution.
Key Features
- Servo-motor-driven crosshead with dual-speed (fast/slow) manual and programmable positioning, including jog functionality for precise specimen alignment
- High-resolution force measurement system: ±500,000 internal counts, no auto-ranging, constant resolution across full scale—ensuring linearity and repeatability per ISO 376 Class 0.5 requirements
- Real-time closed-loop control modes: force, displacement, strain, and stress/strain rate—with independent setpoint accuracy verified at ≤±0.5% for rates ≥0.05%FS/s
- Dual-limit electronic safety system: hardware-based upper/lower travel limits plus software-configurable overload cutoff (110% of selected load cell capacity)
- Integrated self-diagnostic protocol: automatic verification of drive voltage, current, encoder feedback, and load cell excitation prior to test initiation
- Modular fixture interface compatible with standardized wedge-action grips, pneumatic clamps, bend fixtures, peel adapters, and custom-designed tooling per ASTM E8/E21, ISO 6892, or client-specified geometries
Sample Compatibility & Compliance
The HY-0580 accommodates specimens up to 120 mm wide and 800 mm tall, supporting metallic alloys (e.g., aluminum, stainless steel), polymers (thermoplastics, elastomers), composites, textiles, paper, adhesives, biomedical films, and thin-film substrates. Its mechanical design conforms to GB/T 16852.1 for static uniaxial testing machine verification and meets metrological traceability requirements under ISO/IEC 17025 for accredited testing labs. All firmware and control logic are structured to support 21 CFR Part 11-compliant electronic records when paired with validated software modules—including user access controls, audit trails, and electronic signatures. Routine calibration intervals align with ISO 9001 and IATF 16949 quality management systems, and validation packages include as-found/as-left reports, uncertainty budgets, and standard reference material (SRM) verification protocols.
Software & Data Management
Bundled with Hengyi TestSuite™ v4.x, the HY-0580 provides ISO 17025-compliant test method creation, parameter scripting, real-time curve overlay, and automated report generation in PDF/XLS formats. The software supports customizable pass/fail criteria, statistical process control (SPC) charting (X-bar R, Cp/Cpk), and batch-level data aggregation. Raw data export includes time-stamped force-displacement-strain arrays with metadata (operator ID, environmental conditions, calibration certificate ID). Optional integration with LIMS platforms via OPC UA or RESTful API enables direct ingestion into enterprise QA databases. All software versions undergo annual regression testing; source code archives and change logs are retained for regulatory inspection.
Applications
- Tensile strength and elongation-at-break testing of plastic films per ISO 527-3 and ASTM D882
- Yield strength and modulus determination for engineering thermoplastics (e.g., ABS, PC, PEEK) per ISO 527-2 and ASTM D638
- Peel adhesion evaluation of pressure-sensitive tapes and laminates per ASTM D903 and ISO 8510-2
- Flexural modulus and break resistance of fiber-reinforced composites per ISO 178 and ASTM D790
- Compression testing of foams and elastomeric gaskets per ISO 3386-1 and ASTM D3574
- Textile breaking load and extension profiling per GB/T 3923.1 and ISO 13934-1
- Educational mechanics labs requiring ISO/ASTM-aligned curriculum experiments for undergraduate and graduate programs
FAQ
What load cell capacities are supported on the HY-0580?
The system accepts interchangeable load cells from 1 N to 5000 N, allowing users to optimize signal-to-noise ratio for low-force polymer films or high-load metal specimens without recalibration.
Does the HY-0580 meet ISO 17025 requirements for accredited testing?
Yes—when operated with certified load cells, calibrated extensometers, and validated TestSuite™ software, the system satisfies measurement uncertainty, traceability, and record-keeping clauses of ISO/IEC 17025:2017.
Can test methods be exported and shared between instruments?
TestSuite™ supports XML-based method portability; validated methods—including control profiles, limits, and reporting templates—can be imported/exported across HY-0580 units within the same lab network.
Is third-party calibration documentation included?
Each shipment includes a factory calibration certificate compliant with ISO/IEC 17025, referencing NIST-traceable standards and listing measurement uncertainty for force, displacement, and speed channels.
What environmental conditions are recommended for optimal performance?
Operation is specified for ambient temperatures of 10–35 °C, relative humidity ≤80% non-condensing, and vibration-isolated mounting surfaces meeting ISO 25317 Class 2 stability requirements.
