Hengyi HY-0580WRFR Universal Testing Machine
| Brand | Hengyi |
|---|---|
| Origin | Shanghai, China |
| Manufacturer Type | Direct Manufacturer |
| Regional Classification | Domestic (China) |
| Model | HY-0580WRFR |
| Instrument Type | Electromechanical Universal Testing Machine |
| Maximum Load Capacity | 5000 N (configurable) |
| Load Cell Accuracy | ±0.01% of full scale |
| Measurement Accuracy | ±1% |
| Control Mode | Full PC-based control |
| Valid Test Width | 150 mm |
| Effective Stroke | 800 mm (extendable) |
| Test Speed Range | 0–500 mm/min (adjustable) |
| Speed Accuracy | ±0.5% |
| Stroke Accuracy | ±0.5% |
| Displacement Measurement Accuracy | ±0.5% |
| Safety Features | Electronic stroke limit protection, emergency stop button |
| Unit Weight | ~100 kg |
Overview
The Hengyi HY-0580WRFR Universal Testing Machine is an electromechanical materials testing system engineered for precision mechanical property evaluation across research laboratories, quality control departments, and industrial R&D environments. It operates on a servo-controlled electromechanical actuation principle, delivering repeatable force application and high-fidelity displacement tracking under programmable load–displacement profiles. Designed to ASTM E4, ISO 7500-1, and GB/T 16491 compliance frameworks, the system supports standardized tensile, compression, flexural, peel, puncture, and shear testing protocols for metallic, polymeric, composite, elastomeric, and textile specimens. Its modular architecture accommodates interchangeable load cells (up to 5000 N), adjustable crosshead travel (standard 800 mm, extendable), and real-time synchronized acquisition of force, displacement, and strain data—enabling full characterization of elastic modulus, yield strength, ultimate tensile strength, elongation at break, and stress–strain hysteresis.
Key Features
- Servo-motor-driven actuation with closed-loop feedback control ensures stable velocity regulation across the full 0–500 mm/min range, with speed accuracy maintained within ±0.5% of setpoint.
- High-resolution load cell calibrated to ±0.01% full-scale accuracy, traceable to national metrological standards, enabling reliable low-load measurements down to 0.1% of capacity.
- Real-time dynamic visualization of force–displacement curves, stress–strain plots, and time-based parameter trends via embedded Windows-based software interface.
- Electronic stroke-limit safeguarding and hardware-integrated emergency stop circuitry comply with IEC 60204-1 safety requirements for laboratory equipment.
- Modular test space design: 150 mm effective width accommodates standard ASTM/ISO specimen fixtures; vertical stroke configurable beyond 800 mm for extended elongation or large-component testing.
- PC-synchronized operation enables automated test sequencing, multi-step ramp-hold cycles, and direct export of raw ASCII/CSV data for third-party analysis (e.g., MATLAB, Python, or Minitab).
Sample Compatibility & Compliance
The HY-0580WRFR accepts specimens conforming to ISO 527, ASTM D638, ASTM D790, ASTM D903, ISO 179, and GB/T 2567 geometries. Standardized grips include wedge-action tensile jaws, compression platens, three-point bending fixtures, and pneumatic peel clamps—all designed for minimal slippage and uniform stress distribution. All firmware and control logic are structured to support GLP-compliant audit trails, including user authentication logs, method versioning, and timestamped result archiving. Data integrity meets FDA 21 CFR Part 11 requirements when deployed with validated software configurations and electronic signature modules.
Software & Data Management
The proprietary Hengyi TestMaster™ software (v4.2+) provides ISO/IEC 17025-aligned test method templates, customizable report generation (PDF/Excel), and built-in statistical post-processing (mean, SD, CV%, confidence intervals). Raw data streams are captured at ≥100 Hz sampling rate, with metadata tagging for environmental conditions (optional external sensor integration), operator ID, calibration status, and instrument configuration. Export formats include XML (for LIMS integration), HDF5 (for high-throughput analytics), and standardized .tdms (NI-compatible). Software validation documentation—including IQ/OQ protocols—is available upon request for regulated environments.
Applications
- Quality assurance of polymer films, adhesives, medical tubing, and packaging laminates per ISO 11607 and ASTM F88.
- Mechanical screening of additive-manufactured metal and polymer parts under static and quasi-static loading.
- Validation of composite layup integrity in aerospace and automotive component suppliers.
- Research-grade characterization of hydrogels, biodegradable scaffolds, and soft tissue simulants in biomedical engineering labs.
- Raw material certification for wire, foil, and thin-sheet metals per ASTM E8/E9.
- Supplier qualification testing under IATF 16949 and AS9100 manufacturing audit programs.
FAQ
What load cell options are supported with the HY-0580WRFR?
The system ships standard with a 5000 N load cell; optional lower-capacity transducers (e.g., 100 N, 500 N, 2000 N) are available with factory calibration certificates traceable to CNAS-accredited standards.
Can the machine perform cyclic or fatigue testing?
While primarily configured for static and quasi-static tests, the HY-0580WRFR supports limited low-cycle fatigue protocols (≤10⁴ cycles) when paired with optional high-speed data acquisition modules and custom waveform scripting.
Is third-party calibration service available?
Yes—Hengyi maintains authorized calibration centers in Shanghai, Shenzhen, and Singapore, offering ISO/IEC 17025-certified recalibration with turnaround times under 5 business days.
Does the software meet FDA 21 CFR Part 11 requirements?
Out-of-the-box functionality complies with electronic record retention rules; full Part 11 compliance requires deployment with validated IT infrastructure, role-based access controls, and audit trail review workflows—support documentation provided.
What is the warranty coverage and service response time?
Standard warranty: 24 months parts and labor; extended service plans include on-site preventive maintenance, remote diagnostics, and priority spare-part fulfillment within 72 hours for major components.
