Hengyi HY-30080WER 300 kN Electromechanical Universal Tensile Testing Machine
| Key | Brand: Hengyi |
|---|---|
| Origin | Shanghai, China |
| Manufacturer Type | Direct Manufacturer |
| Model | HY-30080WER |
| Max Test Load | 300 kN |
| Force Range | 300 N – 300 kN |
| Force Accuracy | ±0.5% of reading |
| Test Stroke | 800 mm |
| Displacement Resolution | 0.001 mm |
| Speed Range | 0.001–500 mm/min |
| Speed Accuracy | ±0.5% of set value |
| Load Cell Resolution | ±500,000 counts (full-scale, no range switching) |
| Effective Test Width | 600 mm (expandable) |
| Power Supply | 380 V AC, 3 kW |
| Machine Weight | 1650 kg |
| Dimensions (W×D×H) | 1000 × 680 × 2300 mm |
Overview
The Hengyi HY-30080WER is a high-capacity, electromechanical universal testing machine engineered for precision static mechanical characterization of metallic and non-metallic materials—including composites, polymers, and ceramics—under uniaxial tensile, compressive, flexural, shear, peel, tear, creep, stress relaxation, and cyclic loading conditions. Built on a rigid龙门 (gantry-type) structural architecture with reinforced steel frame and precision-ground ball screws, the system delivers high reproducibility and long-term stability in force and displacement control. Its core measurement principle relies on closed-loop servo control of crosshead motion, coupled with high-fidelity load cell transduction (±0.5% accuracy per ISO 7500-1 Class 0.5) and optical encoder-based position feedback (0.001 mm resolution). Designed to meet the functional and metrological requirements of GB/T 16491–1996, GB/T 228.1–2021 (replacing GB/T 228–2002), ISO 6892-1:2019, ASTM E8/E8M, and EN ISO 7500-1, the HY-30080WER serves as a foundational platform for materials R&D labs, quality control departments, and third-party certification bodies requiring traceable, standards-compliant mechanical test data.
Key Features
- Gantry-style heavy-duty frame (1650 kg mass) with vibration-damped base and dual-column alignment for minimal deflection under full 300 kN load
- High-resolution force measurement system: single or multi-range load cells (1 N to 300 kN), calibrated to ISO 7500-1 Class 0.5, with 500,000-count A/D resolution and no internal range switching
- Precision crosshead drive: servo-motor + preloaded ball screw assembly enabling smooth, low-noise operation across full speed range (0.001–500 mm/min), with speed accuracy ≤ ±0.5% of set value
- Integrated safety architecture: electronic stroke limit protection, overload cutoff (110% FS), emergency stop circuitry, and real-time self-diagnostic monitoring of drive current, voltage, and thermal load
- Modular extensometry support: standardized interfaces for clip-on axial extensometers (per GB/T 12160–2002 and ISO 9513), video extensometers, and large-strain digital image correlation (DIC) systems
- Intuitive operator interface: industrial-grade touchscreen controller with embedded test sequence programming, real-time curve overlay, and configurable pass/fail logic for automated batch testing
Sample Compatibility & Compliance
The HY-30080WER accommodates specimens up to 600 mm wide and 800 mm tall between grips, with customizable fixtures—including wedge-action tensile grips, compression platens, three- and four-point bending fixtures, shear adapters, peel tabs, and indentation hardness assemblies. It supports standard specimen geometries per ASTM E8, ISO 6892-1, GB/T 228.1, and JIS Z 2241. All force, displacement, and strain measurements are traceable to national metrological standards, and the system’s calibration protocol aligns with ISO/IEC 17025 requirements for testing laboratories. Optional configurations include GLP/GMP-compliant software with 21 CFR Part 11 audit trails, electronic signatures, and secure user access levels—enabling use in regulated environments such as medical device validation and aerospace component qualification.
Software & Data Management
The proprietary Hengyi TestSuite software provides full control over test parameters, real-time visualization of stress–strain, load–displacement, and time-dependent curves, and automated calculation of key mechanical properties: ReH (upper yield strength), ReL (lower yield strength), Rp0.2 (0.2% offset yield), Rm (tensile strength), A (elongation at break), Z (reduction of area), E (Young’s modulus), and Poisson’s ratio. Data export is supported in CSV, Excel, PDF, and XML formats, with metadata tagging for specimen ID, operator, environmental conditions, and calibration status. The software includes built-in compliance modules for GB, ISO, ASTM, DIN, and JIS test methods, allowing one-click method selection and automatic report generation aligned with standard annexes. Raw data files are stored with immutable timestamps and checksum verification to ensure integrity during regulatory audits.
Applications
- Metallic material qualification: tensile testing of stainless steels, aluminum alloys, titanium grades, and high-strength low-alloy (HSLA) steels per ASTM E8 and GB/T 228.1
- Composite laminate evaluation: interlaminar shear strength (ILSS), flexural modulus, and compression-after-impact (CAI) testing per ASTM D3039, D7264, and D6641
- Fastener and weld joint verification: proof load, ultimate tensile strength, and elongation assessment for bolts, rivets, and welded coupons
- Creep and stress relaxation studies: programmable hold segments with constant-load or constant-strain control for elevated-temperature or ambient-duration tests
- Quality assurance in manufacturing: incoming raw material inspection, in-process lot sampling, and final product release testing for automotive, energy, and infrastructure sectors
- Academic and governmental research: mechanical property mapping of novel alloys, additive-manufactured components, and bioabsorbable metals
FAQ
What international standards does the HY-30080WER support out-of-the-box?
The system includes preconfigured test methods for ASTM E8/E8M, ISO 6892-1, GB/T 228.1–2021, EN 10002-1, and JIS Z 2241, with full compliance documentation available upon request.
Can the machine be integrated into an existing LIMS or MES environment?
Yes—via optional OPC UA or TCP/IP API modules, enabling bidirectional data exchange with laboratory information management systems and enterprise manufacturing execution platforms.
Is third-party calibration and ISO/IEC 17025 accreditation support provided?
Hengyi offers factory calibration certificates traceable to CNAS-accredited reference standards; on-site calibration and accreditation support can be arranged through authorized regional partners.
What extensometer options are compatible with this model?
Standard interfaces support ASTM E83-compliant clip-on axial extensometers (e.g., 10–50 mm gauge lengths), non-contact video extensometers, and DIC systems—each validated for strain measurement accuracy per ISO 9513.
Does the system meet FDA 21 CFR Part 11 requirements for electronic records?
When equipped with the GxP Edition software package, the HY-30080WER provides full Part 11 compliance, including role-based access control, electronic signatures, and immutable audit trails for all test events and data modifications.
