Hengyi HY-0580kiol Single-Arm Electronic Universal Testing Machine for Plastic Film Tensile Testing
| Brand | Hengyi |
|---|---|
| Origin | Shanghai, China |
| Manufacturer Type | Direct Manufacturer |
| Country of Origin | China |
| Model | HY-0580kiol |
| Instrument Type | Electronic Universal Testing Machine |
| Load Capacity Options | 1N, 5N, 10N, 20N, 50N, 100N, 200N, 500N, 1000N, 2000N, 3000N, 5000N |
| Force Accuracy | ≤0.5% of reading |
| Effective Test Width | 120 mm |
| Effective Test Height | 800 mm |
| Speed Range | 0.001–500 mm/min |
| Speed Accuracy | ±0.5% of set value |
| Displacement Accuracy | ±0.5% of reading |
| Force Resolution | ±500000 counts (full-scale, no range switching) |
| Stress Control Rate Range | 0.005–6 %FS/S |
| Strain Control Rate Range | 0.002–6 %FS/S |
| Data Acquisition Rate | Standard real-time sampling |
| Power Supply | 220 V AC, 750 W |
| Net Weight | 120 kg |
| Dimensions (W×D×H) | 470 × 400 × 1510 mm |
Overview
The Hengyi HY-0580kiol is a precision-engineered single-arm electronic universal testing machine specifically optimized for mechanical characterization of thin polymeric films and flexible packaging materials. It operates on the fundamental principle of controlled uniaxial force application—measuring tensile strength, elongation at break, modulus of elasticity, yield point, puncture resistance, peel adhesion, and flexural behavior in accordance with standardized mechanical test protocols. Designed for laboratories requiring high repeatability and traceable metrology, the system integrates a high-resolution load cell, low-inertia crosshead drive, and real-time closed-loop control architecture to ensure consistent force-rate and displacement-rate fidelity across its full 5000 N capacity range. Its modular load cell configuration supports seamless interchange between low-force (1–100 N) and high-force (200–5000 N) testing regimes—critical for evaluating both ultra-thin barrier films and reinforced laminates within a single platform.
Key Features
- Single-column rigid frame constructed from high-strength aluminum alloy extrusions with electrostatically applied premium-grade epoxy-polyester coating—optimized for long-term dimensional stability and corrosion resistance.
- High-precision ball-screw-driven crosshead with dual-speed motorized actuation (fast positioning + fine-tuning), enabling rapid specimen setup and sub-micron displacement resolution during testing.
- Advanced digital controller with 500,000-count internal force resolution, zero-range-switching architecture, and auto-calibration capability—ensuring linearity and repeatability compliant with ISO 7500-1 Class 0.5 and ASTM E4 verification standards.
- Real-time dynamic display of force (N), displacement (mm), strain (%), and stress–strain curves via integrated 7-inch TFT-LCD touchscreen interface—supporting immediate parameter adjustment without PC dependency.
- Comprehensive safety suite including programmable electronic limit switches, overload protection (110% FS cutoff), emergency stop circuitry, and automatic return-to-start functionality post-test.
- Multi-mode control logic supporting constant-rate (displacement, force, strain), ramp-hold, cyclic loading, and conditional termination (e.g., preset load, deformation, or time-based stop).
Sample Compatibility & Compliance
The HY-0580kiol accommodates standard ASTM D882 (tensile properties of thin plastic sheeting), ISO 527-3 (plastics—determination of tensile properties—films and sheets), and GB/T 1040.3 (Chinese national standard for plastic film tensile testing). Its 120 mm effective test width and 800 mm vertical travel accommodate specimens up to 300 mm gauge length with standard pneumatic or manual wedge-action grips. Optional accessories include film-specific roller grips, puncture fixtures (ASTM F1306), peel test jigs (90°/180°), and environmental chamber integration (−40 °C to +150 °C). All firmware and hardware design elements conform to IEC 61000-6-2/6-4 electromagnetic compatibility requirements and meet CE marking directives for laboratory equipment. Calibration certificates are traceable to CNAS-accredited national metrology institutes.
Software & Data Management
Bundled HengyiTest Pro v4.2 software provides full PC-based control, data acquisition, analysis, and reporting. The application supports GLP-compliant audit trails—including user login logs, method version history, raw data timestamping, and electronic signature fields per FDA 21 CFR Part 11 requirements. Test methods can be saved as reusable templates with predefined limits, pass/fail criteria, and automatic report generation in PDF or Excel formats compliant with ISO/IEC 17025 documentation standards. Raw ASCII data export enables third-party statistical analysis (e.g., Weibull modulus calculation, batch trend monitoring). Remote diagnostics and firmware updates are supported via secure HTTPS connection.
Applications
- Tensile property evaluation of BOPP, PET, PE, CPP, and metallized films used in food, pharmaceutical, and electronics packaging.
- Quality assurance of multilayer co-extruded structures—assessing interlayer adhesion strength and delamination onset under controlled strain rates.
- R&D validation of biodegradable polymer films (PLA, PHA, starch-based) under variable humidity and temperature conditions.
- Mechanical screening of functional coatings—scratch resistance, abrasion-induced modulus degradation, and coating cohesion strength.
- Regulatory submission support for medical device packaging per ISO 11607-1, including seal strength, burst testing, and creep rupture analysis.
FAQ
What standards does the HY-0580kiol comply with for film tensile testing?
It meets ISO 527-3, ASTM D882, GB/T 1040.3, and supports method development for ISO 11607-1 packaging validation.
Can the system perform cyclic fatigue tests on thin films?
Yes—via programmable waveform sequencing in HengyiTest Pro, supporting sinusoidal, triangular, and trapezoidal loading profiles with user-defined upper/lower force bounds and cycle counts.
Is calibration traceable to international standards?
All factory calibrations are performed using NIST-traceable deadweight standards and documented per ISO/IEC 17025; on-site recalibration services are available globally.
What grip options are recommended for low-thickness films (<25 µm)?
Pneumatic rubber-faced grips with adjustable pressure (0.1–0.6 MPa) and optional vacuum-assisted film holders minimize slippage and edge damage during high-strain testing.
Does the system support automated data archiving to network drives or LIMS?
Yes—through configurable UNC path mapping and scheduled export triggers, compatible with major laboratory information management systems (LIMS) via HL7 or CSV interfaces.
