EWIN-TECH SysNova 1000FC Hydrogen-Oxygen Fuel Cell Testing System
| Brand | EWIN-TECH |
|---|---|
| Origin | Shanghai, China |
| Manufacturer Type | Direct Manufacturer |
| Country of Origin | China |
| Model | SysNova 1000FC |
| Pricing | Available Upon Request |
Overview
The EWIN-TECH SysNova 1000FC Hydrogen-Oxygen Fuel Cell Testing System is an integrated, benchtop-scale electrochemical test platform engineered for rigorous performance evaluation and durability assessment of proton exchange membrane (PEM) fuel cells operating under H₂/O₂ reactant conditions. It implements a closed-loop control architecture based on real-time current-voltage (I–V) characterization, dynamic load profiling, and multi-parameter environmental regulation—including precise mass flow control of high-purity hydrogen and oxygen gases, programmable backpressure management, and PID-regulated cell temperature control within ±0.5 °C stability. Designed to comply with ASTM D6835 and ISO 8528-10 test methodologies for stationary fuel cell systems, the SysNova 1000FC supports both steady-state polarization curve acquisition and transient response analysis—enabling quantitative evaluation of catalyst activity, membrane hydration dynamics, and cathode oxygen reduction kinetics.
Key Features
- Benchtop-integrated architecture with modular subsystems: gas delivery, thermal management, electrical load, and data acquisition—all housed in a single 600 mm × 450 mm × 320 mm footprint.
- Dual-channel electronic load capable of bidirectional operation: ±300 A at up to 150 V per channel, supporting galvanostatic, potentiostatic, and dynamic power cycling protocols.
- High-fidelity gas control system featuring thermal mass flow controllers (MFCs) certified to ISO 6529 accuracy class, enabling independent H₂ and O₂ flow regulation from 0.01 to 10 SLPM with repeatability ≤±0.25% FS.
- Integrated backpressure regulation via servo-controlled pneumatic valves, maintaining setpoint stability within ±5 kPa across 0–300 kPa(g) range.
- Cell temperature control via Peltier-based heating/cooling plates and embedded Pt100 sensors, delivering uniform thermal distribution and enabling ramp rates from 0.1 to 5 °C/min.
- Real-time thermal balance monitoring through dual-point thermocouple arrays (anode/cathode side), coupled with optional external coolant loop interface (G1/4″ BSP).
Sample Compatibility & Compliance
The SysNova 1000FC accommodates standard 5 cm², 25 cm², and 100 cm² active-area PEM fuel cells with serpentine, parallel, or interdigitated flow field configurations. It supports both membrane electrode assembly (MEA) testing and full-stack sub-module validation (up to 10-cell stacks with external manifold integration). All hardware and firmware modules are designed to meet IEC 62282-2 and UL 1741 safety standards for fuel cell equipment. Data logging and audit trails conform to GLP-compliant practices; optional 21 CFR Part 11–enabled software package provides electronic signature support, user role-based access control, and immutable event logs for regulated R&D environments.
Software & Data Management
The system operates under EWIN-TECH’s FC-Studio v4.2 software suite—a Windows-based application built on .NET Framework with native support for MATLAB® and Python API integration (via RESTful endpoints and DLL wrappers). FC-Studio enables synchronized acquisition of >32 analog/digital channels—including voltage, current, pressure, temperature, humidity, and flow—with timestamp resolution down to 1 ms. All raw datasets are stored in HDF5 format for long-term archival integrity and cross-platform compatibility. Built-in analysis modules include polarization curve fitting (Tafel, Butler–Volmer), electrochemical impedance spectroscopy (EIS) post-processing (with Kramers–Kronig validation), and degradation rate calculation (mV/1000 h, % voltage loss/h). Export options include CSV, Excel (.xlsx), and standardized IEEE P2030.5-compliant JSON schema for interoperability with digital twin platforms.
Applications
- Accelerated stress testing (AST) of MEAs under variable stoichiometry, humidity, and thermal cycling profiles.
- Validation of novel catalyst layers and ionomer formulations under realistic operating conditions.
- System-level optimization of humidification strategies and water management algorithms.
- Dynamic load response analysis for automotive and portable power applications.
- Supporting DOE Hydrogen Program targets for stack durability (>5,000 h) and efficiency mapping (LHV basis).
- Academic and industrial research requiring traceable, repeatable, and publication-grade electrochemical datasets.
FAQ
What types of fuel cells can be tested with the SysNova 1000FC?
The system is optimized for H₂/O₂-fed PEM fuel cells, including low-temperature (60–80 °C) and high-temperature (120–160 °C) variants using phosphoric acid-doped membranes.
Does the system support automated test sequences?
Yes—FC-Studio includes a scriptable sequence engine compliant with ASTM D7536, allowing fully autonomous execution of multi-step protocols such as cyclic voltammetry, constant-current hold, and step-load transitions.
Can third-party electrochemical workstations be interfaced?
The SysNova 1000FC features isolated analog I/O (±10 V, 16-bit), TTL trigger lines, and Modbus TCP connectivity—enabling synchronization with commercial potentiostats (e.g., BioLogic SP-300, Gamry Interface 5000E) for hybrid EIS + polarization experiments.
Is remote monitoring and control supported?
Remote access is available via secure HTTPS web interface and VNC-enabled desktop sharing, with optional VPN integration for enterprise IT infrastructure compliance.
What documentation and calibration support is provided?
Each unit ships with NIST-traceable calibration certificates for all MFCs, pressure transducers, and temperature sensors, along with a comprehensive technical manual, SOP templates, and ISO/IEC 17025-aligned uncertainty budgets.
