Hanatek CCP Creasing Tester

Overview

The Hanatek CCP Creasing Tester is a precision-engineered instrument designed to evaluate the creasing performance of corrugated board, solid fiberboard, and other paper-based packaging substrates under controlled mechanical deformation. It operates on the principle of simulating real-world folding stresses encountered during box manufacturing—specifically, the formation of score lines (crease lines) that enable predictable, repeatable bending without fiber rupture or delamination. Built in strict accordance with BS 4818:2006 “Specification for creasing and folding equipment for paper and board”, the CCP tester delivers metrologically traceable results essential for quality assurance in packaging production, R&D validation, and supplier qualification protocols. Its robust mechanical architecture ensures high reproducibility across repeated test cycles, making it suitable for both routine QC laboratories and materials development environments.

Key Features

• Cam-driven force application system providing consistent, non-oscillatory loading during crease formation
• Fixed upper die equipped with interchangeable creasing rule (crease blade), enabling precise alignment and repeatable line geometry
• Adjustable lower die featuring modular creasing groove inserts with selectable depth (1–4.06 mm) and width (12.7–75 mm)
• Step-adjustable groove positioning mechanism with 6.4 mm incremental increments for fine-tuned registration control
• Calibrated vertical travel range optimized for substrates ranging from 300 µm to 1000 µm (0.012–0.040 in) in thickness
• Stainless steel frame and hardened tooling components engineered for long-term dimensional stability and wear resistance
• Manual operation with ergonomic lever actuation—no external power supply required, minimizing maintenance complexity

Sample Compatibility & Compliance

The CCP Creasing Tester accommodates standard laboratory test specimens measuring up to 150 mm × 150 mm, compatible with single-wall and double-wall corrugated board, chipboard, kraft linerboard, and coated solid bleached sulfate (SBS) board. All test procedures conform to BS 4818:2006 requirements for crease geometry definition, load application rate, and dimensional tolerances. While not an automated compliance platform, its mechanical design supports full traceability to ISO/IEC 17025-accredited testing workflows when operated within documented SOPs. Results generated are routinely referenced in packaging specification documents aligned with ASTM D642 (compression resistance), ISO 3037 (folding endurance), and TAPPI T 813 (crease resistance of paperboard).

Software & Data Management

The Hanatek CCP is a manually operated mechanical tester and does not incorporate embedded electronics, firmware, or digital data output. Consequently, it requires manual recording of test parameters—including crease depth, groove width, substrate thickness, and visual assessment of cracking, splitting, or fiber lifting—into standardized lab notebooks or LIMS-compatible spreadsheets. This analog architecture eliminates software validation burdens associated with FDA 21 CFR Part 11 or EU Annex 11 compliance, making it ideal for GLP- and GMP-aligned facilities where simplicity, audit transparency, and minimal validation overhead are prioritized. Users may integrate test records into electronic quality management systems (eQMS) via scanned documentation or structured CSV uploads following internal data governance policies.

Applications

• Verification of crease integrity prior to die-cutting and folding operations in packaging converting plants
• Comparative evaluation of creasing performance across different board grades, coatings, and moisture contents
• Development of new board formulations requiring optimized foldability and crush resistance
• Root-cause analysis of field failures related to corner cracking, hinge-line delamination, or inconsistent fold angles
• Supplier qualification testing against contractual creasing specifications (e.g., minimum bend radius without surface fracture)
• Supporting technical documentation for ISO 9001:2015 clause 8.5.1 (control of production and service provision)

FAQ

Does the CCP Creasing Tester meet international regulatory requirements for packaging validation?
Yes—it is constructed and calibrated per BS 4818:2006, a harmonized standard widely recognized across EU, North America, and APAC markets for paperboard creasing performance. While not certified to ISO 17025 itself, it serves as a primary reference instrument within accredited labs performing compliant testing.
Can the CCP be used for testing plastic-laminated board or metallized substrates?
It is validated for fiber-based boards only. Laminated or composite substrates require verification of tooling compatibility and may necessitate custom groove inserts; consult Hanatek’s technical support for material-specific guidance.
Is operator training required to achieve repeatable results?
Yes—consistent specimen placement, lever actuation speed, and visual interpretation of failure modes require documented training and periodic competency assessment per ISO/IEC 17025 Section 6.2.
Are replacement creasing rules and groove inserts available through Hanatek?
Yes—Hanatek supplies OEM-certified spare parts including hardened steel creasing blades, aluminum groove inserts, and calibration gauges, all traceable to UKAS-accredited dimensional metrology.