Hengyi HY-10080 Universal Testing Machine

Overview

The Hengyi HY-10080 is a high-rigidity, dual-column electromechanical universal testing machine engineered for precision static mechanical characterization under tension, compression, bending, shear, peel, tear, and cyclic loading conditions. Based on servo-controlled electromechanical actuation and calibrated load cell feedback, it adheres to fundamental principles defined in ISO 7500-1 (metallic materials — calibration of static uniaxial testing machines), ASTM E4 (standards for force verification), and ISO 5893 (tensile testing machines — verification of static and dynamic force measurement systems). Its modular architecture supports both single- and dual-test-space configurations, enabling simultaneous or sequential evaluation of specimen behavior across multiple deformation regimes. Designed for laboratory, quality control, and R&D environments, the HY-10080 delivers traceable, repeatable mechanical data required for material certification, process validation, and regulatory submissions.

Key Features

• Robust dual-column frame with preloaded, high-precision ground ball screws (imported) ensuring axial alignment stability and minimal deflection under load;
• High-torque, maintenance-free AC servo motor and digital drive system delivering smooth, low-noise motion control across the full speed range (0.001–500 mm/min);
• Bi-directional, temperature-compensated load cell (imported) with class ≤0.5 accuracy and full-scale resolution of ±500,000 digital counts — no internal range switching required;
• Digital controller supporting multi-language UI (English, German, French, Spanish, Chinese) and unit conversion (N, kN, lbf, kgf, MPa, psi) with open- or closed-loop operation modes;
• Integrated safety architecture including electronic travel limits, overload protection (110% FS), automatic emergency stop upon hardware fault detection, and real-time self-diagnostic routines for force, displacement, and drive subsystems;
• Ergonomic handheld remote control for rapid jog positioning, test initiation, and emergency halt — reducing operator dependency on software interface during routine setup.

Sample Compatibility & Compliance

The HY-10080 accommodates an extensive range of standardized and non-standard specimens per ISO 6892-1 (tensile testing of metallic materials), ISO 527-1/2 (plastics), ASTM D638 (tensile properties of plastics), ASTM D3039 (composite tensile), ASTM D882 (thin plastic film), ISO 179 (impact-modified plastics), and ISO 1182 (fire performance – non-combustibility). Typical validated sample geometries include polymer films (≥12 µm), elastomeric strips, fine metallic wires (Ø0.05–3 mm), aluminum/copper foils, photovoltaic interconnect ribbons, biomedical sutures, adhesive tapes, foam cores, composite laminates, coated textiles, pharmaceutical blister packs, and automotive interior trim components. All mechanical outputs — ultimate tensile strength, yield offset (0.2%), Young’s modulus, elongation at break, compressive yield stress, flexural modulus, and peel adhesion energy — are reported with uncertainty budgets compliant with ISO/IEC 17025 requirements for accredited testing laboratories.

Software & Data Management

Bundled with Hengyi TestMaster™ v4.x, the system provides GLP-compliant test sequencing, parameter scripting, real-time curve overlay, and automated report generation in PDF/XLSX formats. The software implements audit-trail functionality per FDA 21 CFR Part 11 requirements — recording user logins, method changes, raw data edits, and instrument calibration events with time-stamped, non-erasable entries. Raw force-displacement-strain datasets are stored in ASCII-compatible .csv format with metadata headers (test ID, operator, date/time, environmental conditions, calibration certificate ID). Optional integration with LIMS platforms (e.g., LabWare, Thermo Fisher SampleManager) via OPC UA or RESTful API enables seamless data ingestion into enterprise quality management systems (QMS) and electronic lab notebooks (ELN).

Applications

• Quality assurance of incoming raw materials (e.g., stainless steel fasteners, PET film rolls, medical-grade silicone tubing);
• Mechanical validation of new formulations (e.g., thermoplastic elastomers, biodegradable packaging resins, battery separator membranes);
• Process capability studies for extrusion, injection molding, and roll-to-roll coating lines;
• Regulatory documentation support for ISO 13485 (medical devices), IATF 16949 (automotive), and UL 94 (flame retardancy qualification);
• Fatigue life estimation via controlled displacement cycling (up to 10⁶ cycles) using programmable hold/relax segments;
• Failure mode analysis through synchronized video capture (optional high-speed camera interface) and load drop detection algorithms.

FAQ

What standards does the HY-10080 comply with for force calibration?
It meets ISO 7500-1 Class 0.5 requirements and supports third-party verification per ASTM E4 Annex A2 using certified deadweight or hydraulic reference standards.
Can the system perform strain-controlled tests on brittle ceramics?
Yes — with optional extensometer integration (contact or non-contact), the controller supports closed-loop strain rate control down to 0.002% FS/s, suitable for low-ductility materials.
Is remote diagnostics supported?
The embedded controller includes Ethernet-based remote access for firmware updates, error log retrieval, and real-time sensor status monitoring via secure SSH tunneling.
How is traceability maintained for calibration certificates?
Each load cell and encoder is serialized and linked to its NIST-traceable calibration certificate; digital copies are embedded in TestMaster™ and exported with every test report.
Does the machine support ASTM D3479 for tensile fatigue of adhesives?
Yes — the programmable cycle controller allows definition of sinusoidal, trapezoidal, or custom waveforms with variable amplitude, frequency, and dwell intervals per ASTM D3479-22 Section 7.3.