Hengyi HY-10080YHJ Universal Testing Machine (UTM) – Dual-Column Electromechanical Material Tester
| Brand | Hengyi |
|---|---|
| Origin | Shanghai, China |
| Manufacturer Type | Direct Manufacturer |
| Regional Category | Domestic (China) |
| Model | HY-10080YHJ |
| Instrument Type | Electromechanical Universal Testing Machine |
| Load Capacity Options | 1 N to 100 kN (modular load cells) |
| Accuracy Class | ≤ 0.5% of full scale |
| Effective Test Width | 600 mm (expandable) |
| Effective Test Height | 800 mm (extendable) |
| Speed Range | 0.001–500 mm/min |
| Speed Accuracy | ±0.5% of indicated value |
| Displacement Measurement Accuracy | ±0.5% of indicated value |
| Strain Measurement Accuracy | ±0.5% of indicated value |
| Stress Control Rate Range | 0.005–6% FS/s |
| Strain Control Rate Range | 0.002–6% FS/s |
| Force Resolution | ±500,000 counts at maximum load,不分档 (single-range, constant resolution) |
| Force Measurement Range | 0.1%–99.999% FS |
| Safety Features | Electronic travel limit protection, overload auto-stop (>110% FS), real-time system diagnostics |
| Power Supply | 220 V AC, single-phase, 2000 W |
| Machine Dimensions | 1000 × 680 × 2200 mm (W×D×H) |
| Weight | 1250 kg |
Overview
The Hengyi HY-10080YHJ is a dual-column, electromechanical universal testing machine engineered for high-precision static mechanical characterization of metallic sheets, automotive components, composites, and structural materials. Based on servo-controlled electromechanical actuation and compliant with ISO 7500-1:2018 (metallic materials — verification of static uniaxial testing machines) and ASTM E4-23 (standard practices for force verification of testing machines), this UTM delivers traceable, reproducible force, displacement, and strain measurements across tensile, compressive, flexural, shear, peel, tear, and cyclic loading modes. Its rigid龙门 (gantry) architecture—featuring reinforced steel crossheads, precision-ground ball screws, and preloaded linear guides—ensures minimal frame deflection (<0.02 mm under 100 kN), critical for accurate modulus determination and low-force sensitivity in thin-gauge metal sheet testing (e.g., aluminum 5xxx/6xxx series, stainless steel 304/430, and advanced high-strength steels). The system operates under closed-loop control using three independent feedback channels: load (via calibrated S-beam or load cell), displacement (via high-resolution encoder), and strain (via extensometer input), enabling seamless switching between stress-, strain-, and displacement-controlled test protocols per ISO 6892-1, ASTM E8/E21, and EN 10002-1.
Key Features
- Rigid dual-column gantry structure with 1250 kg mass and vibration-damped base—optimized for stability during high-load static tests up to 100 kN
- Modular load cell configuration supporting 16 selectable capacities (1 N to 100 kN), all certified to Class 0.5 accuracy per ISO 376
- Single-range force measurement system with ±500,000-count resolution—no range switching required, ensuring consistent linearity and repeatability across the entire dynamic range
- Wide-speed actuation (0.001–500 mm/min) with ±0.5% speed accuracy, validated via traceable encoder feedback and PID-tuned servo control
- Triple-control capability: stress rate (0.005–6% FS/s), strain rate (0.002–6% FS/s), and displacement rate—with automatic mode transition and real-time convergence monitoring
- Integrated safety architecture: electronic travel limits, hardware-based overload cutoff (>110% FS), emergency stop circuitry compliant with IEC 60204-1, and self-diagnostic routines for drive, sensor, and power subsystems
- Motorized crosshead with dual-speed (fast/slow) jog control and programmable return-to-start functionality—reducing operator intervention and cycle time variability
Sample Compatibility & Compliance
The HY-10080YHJ accommodates standard and custom specimens per ISO 6892-1 (tensile testing of metallic materials), ASTM E8/E8M (tension tests of metallic materials), and ASTM D3039 (tensile properties of polymer matrix composites). With an effective test width of 600 mm (expandable) and vertical clearance of 800 mm (extendable), it supports flat sheet specimens up to 2 mm thickness and 500 mm gauge length, as well as welded joints, stamped parts, and coated substrates requiring clamping force optimization. All control algorithms and data acquisition firmware comply with GLP requirements for audit trail integrity, including timestamped parameter logging, user-access-level tracking, and non-erasable test record archiving. Optional integration with third-party extensometers (e.g., clip-on or video-based) enables full-field strain mapping in accordance with ASTM E83 and ISO 9513.
Software & Data Management
The system operates with Hengyi’s proprietary TestMaster Pro software—a Windows-based platform supporting multi-language UI (English, German, Japanese, Chinese), configurable test templates, and automated report generation per ISO/IEC 17025 Annex A. Raw data is captured at ≥1 kHz sampling rate with IEEE 1588 PTP time synchronization, stored in open-format CSV and XML files for third-party analysis (MATLAB, Python Pandas, Minitab). Software features include real-time curve overlay, modulus calculation (secant, tangent, chord), yield point detection (0.2% offset, automatic peak, or graphical), and compliance with FDA 21 CFR Part 11 through optional electronic signature modules, role-based access control, and immutable audit logs. Export formats include PDF (with embedded digital signatures), Excel-compatible .xlsx, and image-ready PNG/SVG plots.
Applications
- Tensile property evaluation of cold-rolled steel sheets (DC04, DP980), aluminum alloys (AA5182, AA6016), and titanium grades (Ti-6Al-4V) per ISO 6892-1 Annex B
- Compression testing of clad metal laminates and brazed assemblies under controlled strain rates
- Three-point and four-point bending of structural panels to determine flexural modulus and fracture toughness indicators
- Shear strength assessment of resistance spot welds and laser-welded seams in automotive body-in-white components
- Cyclic fatigue pre-conditioning and R-ratio controlled loading sequences for durability qualification
- Quality control validation in Tier-1 supplier labs operating under IATF 16949 and VDA 6.3 process audits
FAQ
What standards does the HY-10080YHJ comply with for force calibration and verification?
It meets ISO 7500-1:2018 (static verification), ISO 376:2011 (load cell calibration), and ASTM E4-23 (force verification procedures), with optional UKAS-accredited calibration certificates available.
Can the system be integrated into an existing LIMS or MES environment?
Yes—via OPC UA or TCP/IP API interface; raw data streams and metadata are compatible with LabWare LIMS, Siemens Opcenter, and Rockwell FactoryTalk.
Is extensometer support included as standard or optional?
Basic clip-on extensometer input is built-in; full ISO 9513-compliant video extensometry and laser extensometer interfaces are optional add-ons.
What is the typical lead time for factory acceptance testing (FAT) and installation support?
Standard FAT is conducted at Hengyi’s Shanghai facility prior to shipment; on-site commissioning and IQ/OQ documentation support are provided globally within 10 business days post-delivery.
Does the software support multi-user environments with permission tiers?
Yes—TestMaster Pro implements role-based permissions (Operator, Technician, Administrator, QA Auditor) with encrypted login and session timeout policies aligned with ISO/IEC 27001.
