Hengyi HY-10806V Dual-Column Electromechanical Universal Testing Machine
| Brand | Hengyi |
|---|---|
| Origin | Shanghai, China |
| Manufacturer Type | Direct Manufacturer |
| Instrument Type | Electromechanical Universal Testing Machine |
| Model | HY-10806V |
| Load Capacity Options | 1 N to 10 kN (multi-sensor configurable) |
| Accuracy Class | ≤0.5% of full scale |
| Effective Test Width | 380 mm (expandable) |
| Effective Test Height | 800 mm (extendable) |
| Speed Range | 0.001–500 mm/min |
| Speed Accuracy | ±0.5% of indicated value |
| Force Resolution | ±500,000 counts (full-scale, no range switching) |
| Displacement & Strain Measurement Accuracy | ±0.5% of indicated value |
| Stress/Strain Control Rate Range | 0.002–6% FS/s |
| Load Cell | Imported bidirectional high-precision load cell with automatic identification |
| Drive System | Panasonic servo motor and driver (maintenance-free) |
| Frame | Rigid dual-column structural frame with preloaded precision ball screws |
| Safety Features | Electronic limit protection, overload protection (110% FS), auto-diagnostic system, emergency stop, programmable test termination (load/strain/time) |
| Power Supply | 220 V AC, 750 W |
| Dimensions (W×D×H) | 700 × 420 × 1510 mm |
| Weight | 180 kg |
Overview
The Hengyi HY-10806V is a dual-column electromechanical universal testing machine engineered for high-precision static mechanical characterization of materials across research, quality control, and regulatory-compliant production environments. Based on the fundamental principles of uniaxial force application and displacement-controlled actuation, it delivers repeatable tensile, compression, flexural, shear, peel, tear, and cyclic loading tests under ISO 6892-1, ASTM E8/E9/E21, ISO 527, ISO 178, ASTM D638/D790/D1876/D3330, and USP compliant test protocols. Its modular architecture supports both single- and dual-test-space configurations, enabling simultaneous or sequential evaluation of specimen behavior under controlled stress or strain rates—critical for validating material specifications in medical device manufacturing, photovoltaic interconnect qualification, polymer formulation development, and aerospace-grade composite certification.
Key Features
- Rigid dual-column frame with preloaded high-precision ground ball screws ensures minimal deflection and long-term dimensional stability during high-load testing.
- Imported bidirectional load cell with automatic sensor recognition enables seamless calibration traceability and eliminates manual gain adjustment across multiple capacity ranges (1 N to 10 kN).
- Panasonic AC servo motor and digital drive system provide smooth, low-noise motion control with zero maintenance requirements over extended operational cycles.
- Digital controller supports open- and closed-loop operation with real-time feedback, multi-language UI (English, German, French, Spanish, Chinese), and selectable SI/imperial units.
- Integrated portable hand-held controller allows intuitive jog operation, rapid positioning, and emergency stop activation independent of PC interface.
- Comprehensive safety architecture includes electronic travel limits, 110% overload cut-off, self-diagnostic routines for drive/force/sensor subsystems, and programmable test termination by load, displacement, strain, or time.
Sample Compatibility & Compliance
The HY-10806V accommodates a broad spectrum of specimen geometries and mechanical behaviors—from sub-millimeter metallic wires and thin-film photovoltaic ribbons to orthopedic biomaterials, elastomeric seals, pharmaceutical blister packs, and fiber-reinforced composites. Standardized fixtures (tensile grips, compression platens, 3-/4-point bend assemblies, peel jigs, shear adapters) ensure reproducible boundary conditions per ASTM D3039, ISO 14129, and ISO 11339. Optional extensometry solutions—including non-contact video extensometers and clip-on electronic extensometers—support high-resolution strain measurement for modulus determination in compliance with ISO 527-2 and ASTM D638 Type I–V. All systems are designed to meet GLP/GMP documentation requirements, supporting audit-ready data integrity through optional 21 CFR Part 11–compliant software modules.
Software & Data Management
The machine operates with Hengyi’s proprietary TestMaster™ software suite, delivering ISO/IEC 17025-aligned test method definition, real-time curve visualization (stress–strain, load–displacement, creep/recovery), automated parameter extraction (yield strength, ultimate tensile strength, Young’s modulus, elongation at break, compressive yield point), and customizable reporting templates. Raw data export is supported in CSV, XML, and PDF formats; metadata—including operator ID, calibration certificate ID, environmental conditions, and instrument firmware version—is embedded in every dataset. The software architecture supports network deployment, role-based access control, electronic signatures, and audit trail logging—fully compatible with enterprise LIMS and QMS platforms.
Applications
- Materials R&D: Quantification of elastic modulus, Poisson’s ratio, plastic deformation thresholds, and viscoelastic relaxation in thermoplastics, hydrogels, and shape-memory alloys.
- Medical Device Validation: Mechanical verification of suture tensile strength (ISO 10993-12), catheter column strength (ISO 5840-3), and stent radial force profiles.
- Electronics Manufacturing: Pull-test validation of solder joints, wire bond integrity, and solar cell ribbon adhesion per IEC 61215.
- Packaging & Paper Industry: Burst strength, puncture resistance, and seal peel performance testing aligned with TAPPI T403, ASTM F88, and ISO 11607-2.
- Automotive & Aerospace: Qualification of lightweight composite laminates, foam energy absorbers, and fastener preload retention under thermal cycling conditions.
FAQ
What standards does the HY-10806V comply with for calibration and testing?
It meets ISO 7500-1 Class 0.5 accuracy requirements for force measurement and ISO 9513 Class 0.5 for extensometer verification. Calibration certificates are traceable to CNAS-accredited laboratories.
Can the system be integrated into an existing laboratory IT infrastructure?
Yes—via Ethernet TCP/IP interface, it supports OPC UA and Modbus TCP protocols for seamless integration with MES, SCADA, and centralized data lakes.
Is remote diagnostics and firmware update capability available?
Standard remote support is enabled via secure SSH tunneling; over-the-air firmware updates require authenticated administrator credentials and SHA-256 signature verification.
What is the warranty coverage and service response time?
Includes 12 months parts-and-labor warranty, with optional extended service contracts offering 4-hour onsite response for critical applications within mainland China.
Are third-party transducers or accessories supported?
Only Hengyi-certified load cells, extensometers, and fixtures are validated for full system accuracy; use of non-certified components voids metrological compliance statements.
