Hengyi HY-1080POu 10 kN Dual-Column Servo-Electric Universal Testing Machine

Overview

The Hengyi HY-1080POu is a dual-column, servo-controlled electric universal testing machine engineered for high-reproducibility mechanical characterization of polymeric and elastomeric materials. It operates on the principle of closed-loop electro-mechanical force application, where a precision ball-screw-driven crosshead applies controlled tensile, compressive, flexural, or peel loads to standardized specimens. Its modular architecture supports interchangeable load cells (1 N to 10 kN), pneumatic grips, and fixture kits—enabling seamless transition between ISO, ASTM, and GB/T test protocols without hardware reconfiguration. Designed for laboratory environments requiring regulatory traceability and method robustness, the system delivers Class ≤0.5 accuracy per ISO 7500-1 and ASTM E4, with full-scale force resolution maintained across its entire dynamic range—eliminating range-switching artifacts common in stepped-resolution systems.

Key Features

• Dual-column rigid frame with reinforced龙门 (gantry) structure ensures minimal deflection under load, critical for accurate modulus and yield determination.
• Servo-electric actuation provides silent, oil-free operation with superior speed stability (±0.5% over 0.001–500 mm/min) and precise position control for creep, relaxation, and cyclic loading.
• Multi-range load cell configuration: standard inclusion of both 10 kN and 1 kN transducers enables optimal signal-to-noise ratio across low-force film testing and high-force sheet evaluation.
• Integrated pneumatic grip system with foot-pedal actuation allows rapid, repeatable specimen clamping—reducing operator-induced variability in tensile and peel tests.
• Comprehensive safety architecture: electronic travel limits, 110% overload cut-off, real-time diagnostic monitoring of drive voltage/current/temperature, and programmable emergency stops compliant with IEC 61800-5-2.
• Modular extensometry: includes both large-strain extensometer (adjustable gauge lengths: 25/50/75 mm) and high-precision modulus extensometer (25/50 mm), meeting ISO 527-2 and ASTM D882 requirements for true strain measurement.

Sample Compatibility & Compliance

The HY-1080POu accommodates flat, flexible specimens up to 380 mm wide and 800 mm tall—including plastic films (e.g., PET, PE, PP), rigid sheets (ABS, PC, PVC), vulcanized and thermoplastic elastomers (EPDM, TPU, silicone), and laminated composites. Its standardized fixture suite satisfies core mechanical test types: uniaxial tension (ISO 527, ASTM D638, GB/T 1040), three-point bending (ISO 178, ASTM D790, GB/T 9341), compression (ISO 604, ASTM D695), tear (ISO 34, GB/T 529), peel adhesion (ISO 813, ASTM D903), and friction coefficient (ASTM D1894). All test methods are implemented in accordance with GLP-aligned procedural documentation, supporting audit readiness for ISO/IEC 17025-accredited laboratories and FDA-regulated product development workflows.

Software & Data Management

The embedded Windows-based testing software offers full ASTM/ISO-compliant test method templates, customizable test sequences, and real-time parameter feedback (load, displacement, strain, stress rate, modulus). Raw data is recorded at ≥1 kHz sampling rate with timestamped metadata (operator ID, calibration certificate ID, environmental conditions). Export formats include CSV, Excel, and XML for integration with LIMS or statistical process control platforms. Audit trail functionality complies with FDA 21 CFR Part 11 requirements: electronic signatures, immutable event logs, and role-based access control ensure data integrity throughout the testing lifecycle. Calibration records—including sensitivity, linearity, and zero drift—are stored alongside each test session.

Applications

This system is routinely deployed in R&D labs for polymer formulation optimization, QC release testing of extruded films and injection-molded components, and failure analysis of bonded assemblies. Typical use cases include: quantifying tensile strength and elongation at break in medical-grade tubing; evaluating flexural modulus of automotive interior trim; measuring peel resistance of pressure-sensitive adhesives; determining tear propagation resistance in geomembranes; and validating compression set behavior of elastomeric seals per ISO 815. Its adaptability to thin-film (10 mm) geometries makes it suitable for both academic materials science programs and industrial Tier-1 supplier validation protocols.

FAQ

What standards does the HY-1080POu directly support out-of-the-box?
Preloaded test templates cover ISO 527, ISO 178, ISO 604, ISO 37, ISO 34, ISO 813, ASTM D638, D790, D695, D882, D1894, and GB/T 1040, 9341, 528, 529—each mapped to corresponding calibration and reporting conventions.
Can the system be upgraded for higher load capacities?
Yes—the dual-column frame design accommodates optional 20 kN or 30 kN load cells and reinforced fixtures; upgrade path requires recalibration and firmware update, documented in the service manual.
Is third-party certification available for ISO/IEC 17025 compliance?
Hengyi provides factory-issued calibration certificates traceable to NIM (National Institute of Metrology, China); external accreditation by CNAS or UKAS-certified bodies is supported via on-site verification services.
How is thermal drift compensated during long-duration tests?
The system employs real-time load cell temperature compensation algorithms and auto-zeroing routines triggered before each test sequence, reducing thermal-induced baseline drift to <0.02% FS/hour.
Does the software support automated report generation with company branding?
Yes—customizable report templates allow insertion of institutional logos, headers, footers, and predefined pass/fail criteria; PDF output includes digital signature fields and embedded calibration traceability links.