Hengyi HY(IC) Magnetic Stripe & IC Card Bending and Torsion Tester
| Brand | Hengyi / Hengyitest |
|---|---|
| Origin | Shanghai, China |
| Manufacturer Type | Direct Manufacturer |
| Region Classification | Domestic (China) |
| Model | HY(IC)CT |
| Pricing | Available Upon Request |
| Standards Compliance | GB/T 16649.1, GB/T 17554.1–2006, ISO/IEC 10373, ISO/IEC 7816–1998 |
| Dimensions (L×W×H) | 670 × 380 × 220 mm |
| Weight | 70 kg |
| Power Supply | AC 220 V ±5% |
| Power Consumption | 35 W |
| Test Speed | Bending/Torsion at 30 rpm or 0.5 Hz |
| Cycle Count Range | 1–9999 cycles |
| Torsion Angle | ±15° ±1° (bidirectional, d = 86 mm |
| Long-edge Displacement | 20 mm (−1.0 mm to +0.00 mm) / 2 mm ±0.50 mm |
| Short-edge Displacement | 10 mm (−1.0 mm to +0.00 mm) / 1 mm ±0.50 mm |
| Fixture Mounting | Fully conforms to national standard mounting specifications |
Overview
The Hengyi HY(IC) Magnetic Stripe & IC Card Bending and Torsion Tester is a precision-engineered mechanical endurance testing system designed specifically for evaluating the structural integrity and fatigue resistance of contactless and contact-based smart cards under standardized bending and torsional stress conditions. Operating on a dual-axis servo-controlled actuation principle, the instrument applies controlled, repeatable angular displacement and lateral deflection to simulate real-world mechanical abuse scenarios—including wallet flexing, pocket insertion/removal, and automated card reader engagement. Its design adheres strictly to the mechanical test protocols defined in ISO/IEC 7816–1998 (Identification cards — Integrated circuit(s) cards), ISO/IEC 10373 (Test methods for identification cards), GB/T 16649.1 (Integrated circuit cards — Part 1: Physical characteristics), and GB/T 17554.1–2006 (Identification cards — Test methods — Part 1: Mechanical characteristics). The system enables laboratories to perform deterministic, traceable, and auditable compliance verification for card manufacturers, payment infrastructure vendors, and certification bodies engaged in EMVCo, PCI SSC, or national ID program validation.
Key Features
- Dual-mode actuation architecture supporting both bending (long-edge and short-edge displacement) and torsion (±15° bidirectional rotation around 86 mm diameter axis) with independent speed control (0.5 Hz or 30 rpm)
- High-precision servo motor drive with closed-loop position feedback, ensuring angular repeatability within ±1° and linear displacement accuracy within ±0.50 mm
- Modular fixture system engineered to exact dimensional tolerances specified in GB/T 17554.1–2006, enabling rapid interchange between magnetic stripe, contact IC, and contactless RFID card configurations
- Programmable cycle counter (1–9999 cycles) with automatic stop-on-failure detection and digital event logging
- Low-power, thermally stable operation (35 W nominal) suitable for continuous-duty testing in regulated laboratory environments
- Robust aluminum alloy frame with vibration-damped base, minimizing external interference during high-cycle fatigue testing
Sample Compatibility & Compliance
The HY(IC)CT accommodates standard ISO/IEC 7810 ID-1 format cards (85.60 × 53.98 × 0.76 mm), including PVC, PET, polycarbonate, and laminated composite substrates used in banking, transit, government ID, and healthcare applications. It supports full-spectrum evaluation of magnetic stripe durability, embedded chip bond integrity, antenna coil deformation resistance, and surface laminate delamination onset. All test sequences are directly aligned with Clause 7 (Bending) and Clause 8 (Torsion) of ISO/IEC 10373–1, as well as Annex A of GB/T 17554.1–2006. Data outputs are structured to support GLP-compliant reporting and audit readiness for regulatory submissions under CNAS, CMA, or international accreditation frameworks.
Software & Data Management
While the HY(IC)CT operates via intuitive front-panel controls for standalone testing, optional PC-based control software (Hengyi TestSuite v3.x) provides extended functionality including test method library storage, real-time displacement/torque waveform visualization, pass/fail threshold configuration, CSV export, and timestamped cycle-by-cycle result archiving. Software-generated reports include operator ID, environmental temperature/humidity metadata (when integrated with optional sensors), and conformance flags per test parameter—facilitating 21 CFR Part 11–compliant electronic records when deployed in GxP-regulated settings.
Applications
- Pre-certification validation of EMV-compliant payment cards prior to Common Criteria or ITSEC evaluation
- Quality assurance screening for card personalization lines in secure credential manufacturing facilities
- Comparative fatigue analysis of substrate materials (e.g., PVC vs. PETG vs. biodegradable polymers) under repeated mechanical loading
- Root cause investigation of field failures related to chip detachment, antenna fracture, or magnetic stripe signal degradation
- Supporting R&D activities for next-generation flexible hybrid electronics (FHE) and stretchable IC card architectures
FAQ
Does the HY(IC)CT support automated data export for LIMS integration?
Yes—via optional Hengyi TestSuite software with configurable API endpoints and CSV/Excel-compatible output formats.
Can the tester accommodate non-standard card dimensions?
Standard fixtures are ID-1 compliant; custom tooling is available upon request for non-ISO form factors under NDA.
Is calibration documentation provided with shipment?
Each unit ships with a factory calibration certificate traceable to NIM (National Institute of Metrology, China) standards.
What maintenance intervals are recommended for long-term reliability?
Servo motor and bearing assemblies require inspection every 10,000 cycles; full preventive maintenance is advised annually or after 500 hours of cumulative runtime.
Does the system meet electromagnetic compatibility (EMC) requirements for lab use?
Yes—it complies with GB/T 18268.1–2010 (IEC 61326–1) for laboratory equipment emissions and immunity.
