Hexagon Metrology FLASH PLUS Shop-Floor Coordinate Measuring Machine
| Brand | Hexagon Metrology |
|---|---|
| Origin | Shandong, China |
| Manufacturer Type | Authorized Distributor |
| Country of Origin | China |
| Model | FLASH PLUS |
| Measurement Volume | 500 × 580 × 500 mm |
| Maximum Load Capacity | 150 kg |
| Volumetric Accuracy (E₀) | Starting from 2.2 µm |
| Temperature Operating Range | 15–35 °C |
| Guidance System | Air-free Linear Bearings |
| Vibration Isolation | Passive Damping System |
| Standard Probe | HP-S-X1C Analog Scanning Probe |
Overview
The Hexagon Metrology FLASH PLUS is an industrial-grade shop-floor coordinate measuring machine (CMM) engineered for high-repeatability dimensional metrology in production environments. Unlike laboratory-based CMMs, the FLASH PLUS employs a rigid granite base and a compact cantilevered bridge architecture optimized for thermal stability, mechanical robustness, and operational flexibility under non-climate-controlled conditions. Its measurement principle relies on precision linear encoders (glass scale or optical interferometric, depending on configuration), motorized axes with servo-controlled motion, and tactile probing systems compliant with ISO 10360-2 (MPEP) and ISO 10360-4 (scanning performance). Designed specifically for integration into manufacturing cells, it supports real-time quality feedback loops, first-article inspection, in-process verification, and statistical process control (SPC) data export — all without requiring dedicated metrology rooms.
Key Features
- Integrated All-in-One Architecture: Computer, controller, and power supply are housed within the base cabinet, eliminating external racks and reducing footprint by up to 30% versus conventional shop-floor CMMs.
- Fly2 Motion Optimization: A proprietary path-planning algorithm that minimizes axis dwell time and accelerates transition between features, delivering ≥10% faster cycle times compared to standard point-to-point routines while maintaining traceable kinematic accuracy.
- Scan Pilot Adaptive Scanning: Enables autonomous contour-following during unknown-geometry scanning; dynamically adjusts probe orientation and sampling density based on local surface curvature and discontinuity detection — critical for turbine blades, molded plastic housings, and cast components.
- VHSS (Variable High-Speed Scanning): Automatically modulates scan velocity according to programmed path radius of curvature, preserving probing force consistency and minimizing dynamic deflection errors across complex freeform surfaces.
- Eco Mode Power Management: Enters low-power standby after configurable idle duration; reduces average energy consumption by up to 45% without compromising warm-up stability or repeatability.
- Passive Vibration Isolation: Internal mass-damped support structure attenuates frequencies common in machining floors (2–25 Hz), ensuring sub-micron measurement reproducibility even adjacent to CNC lathes or stamping presses.
Sample Compatibility & Compliance
The FLASH PLUS accommodates parts ranging from small machined brackets (≥5 mm feature size) to large structural assemblies (up to 150 kg, 580 mm Y-axis depth). Its open three-sided access facilitates loading via manual handling, gantry cranes, or automated guided vehicles (AGVs). The system complies with ISO 10360 series for CMM performance verification, meets CE machinery directive requirements (2006/42/EC), and supports audit-ready documentation per ISO 9001:2015 and IATF 16949 quality management standards. Optional configurations include IP54-rated enclosures and oil-resistant cable sheathing for foundry or heavy-duty fabrication environments.
Software & Data Management
PC-DMIS™ serves as the embedded metrology software platform — certified for GD&T evaluation per ASME Y14.5-2018 and ISO 1101:2017. Its modular architecture allows seamless integration with enterprise MES and PLM systems via OPC UA or RESTful API interfaces. Full audit trail functionality satisfies FDA 21 CFR Part 11 requirements when configured with electronic signatures and role-based access control. Measurement reports generate native PDF, XML, and STEP AP242 outputs compatible with downstream CAE validation workflows.
Applications
- First-article inspection of aerospace structural components (e.g., wing ribs, fuselage frames)
- In-line verification of automotive powertrain housings and brake calipers
- Tooling validation for injection molds and die-cast dies
- Dimensional release testing of medical device housings per ISO 13485
- Weldment conformity checks in railcar and energy equipment fabrication
FAQ
What environmental conditions are required for optimal operation?
The FLASH PLUS maintains specified volumetric accuracy across 15–35 °C ambient temperature, supported by real-time structural temperature compensation using embedded thermal sensors.
Is compressed air required for operation?
No — the system utilizes air-free linear guideways, eliminating dependency on clean, dry air supplies and associated filtration infrastructure.
Can the machine be relocated within a factory floor?
Yes — its modular granite base and integrated transport interface enable repositioning using a single hydraulic pallet truck; recalibration post-move is completed in under 90 minutes using built-in laser tracker alignment routines.
Does it support automated probe changing?
Standard configuration includes HR-X automatic probe changer with ≥12 station capacity; manual alternatives (e.g., HH-MI-M) are available for cost-sensitive deployments.
How is measurement uncertainty validated?
Each unit ships with ISO 10360-compliant calibration certificates; annual verification can be performed using calibrated step gauges, sphere artifacts, or on-machine laser interferometry modules (optional).
