Ray-Ran X100 Desktop Universal Testing Machine

Overview

The Ray-Ran X100 Desktop Universal Testing Machine is an engineered solution for precise mechanical property evaluation of materials and components in quality control, R&D, and regulatory-compliant laboratories. Based on the fundamental principles of axial force application and displacement-controlled deformation, the X100 delivers high-fidelity tensile, compression, flexure, shear, peel, and puncture measurements across polymers, elastomers, composites, films, adhesives, medical devices, and packaging substrates. Its single-column benchtop architecture integrates a rigid steel frame (5 kN/mm stiffness), cross-roller guidance system, and preloaded ball screw transmission—ensuring minimal deflection, repeatable alignment, and metrological integrity under dynamic loading. Designed and assembled in the UK, the system complies with ISO 7500-1 Class 0.5 and ASTM E4 calibration standards, supporting traceable force measurement from 0.1% to 100% of its 1 kN load cell capacity with ±0.5% accuracy.

Key Features

• High-precision load cell with 800% overload tolerance and auto-recognition capability—eliminates manual calibration entry and ensures parameter persistence across sensor swaps.
• Digital AC servo drive with brushless motor and 20,000-pulse-per-revolution encoder enables sub-micron positioning resolution (0.0001 mm) and speed stability within ±0.1% during sustained motion.
• Cross-roller bearing rail system guarantees orthogonal alignment between moving crosshead and fixed base—critical for minimizing bending moments and ensuring pure uniaxial stress states.
• Self-cleaning, preloaded ball screw with lifetime sealed lubrication ensures maintenance-free operation, low acoustic noise (<55 dB), and consistent velocity performance across the full 0.001–2000 mm/min range.
• Integrated retractable dust shield protects the lead screw from particulate ingress during abrasive or high-debris testing (e.g., fiber composites, granular fillers).
• Four-channel synchronized data acquisition at up to 500 Hz (PC-hosted), expandable via analog inputs for extensometers, thickness gauges, load cells, or environmental sensors.
• Embedded software calibration verification tool allows real-time validation of machine performance against NIST-traceable reference standards—supporting internal audit readiness and ISO/IEC 17025 compliance.

Sample Compatibility & Compliance

The X100 accommodates specimens ranging from micro-thin polymer films (≥10 µm) to rigid structural components (≤670 mm height, ≤850 mm open height). Standard T-slot support columns and interchangeable mounting plates facilitate rapid fixture reconfiguration for ASTM D638, ISO 527, ISO 178, ASTM D1894, ISO 8510, and EN 13282-compliant test setups. Optional contact and non-contact extensometry—including video-based DIC and laser interferometric systems—enables strain measurement per ISO 9513 (Class 0.5 or better). The system’s firmware and PC software are configurable to meet FDA 21 CFR Part 11 requirements, including electronic signatures, audit trails, role-based access control, and data immutability—fully aligned with GLP and GMP documentation protocols.

Software & Data Management

Ray-Ran’s proprietary WinTest software provides intuitive test method creation, real-time curve visualization, automated pass/fail evaluation, and export to CSV, PDF, XML, or database formats. All raw data—including time-stamped force, displacement, strain, and auxiliary channel inputs—are stored with metadata (operator ID, calibration status, environmental conditions). Version-controlled method templates ensure inter-laboratory reproducibility, while built-in statistical analysis modules (mean, SD, CV%, confidence intervals) support QC reporting per ISO 10012 and ISO 13528. Data archives are encrypted and compliant with EU GDPR and HIPAA-aligned storage policies when deployed on validated network infrastructure.

Applications

• Tensile strength and elongation-at-break of thermoplastic sheets and injection-molded parts (ASTM D638, ISO 527)
• Compression modulus and yield behavior of foams, gels, and hydrogels (ISO 844, ASTM D3574)
• Flexural rigidity and fracture toughness of composite laminates (ISO 178, ASTM D790)
• Peel adhesion of pressure-sensitive tapes and medical device laminates (ASTM D903, ISO 8510)
• Puncture resistance of packaging films and blister cavity seals (ASTM F1306, ISO 11607-2)
• Textile yarn breaking force and loop strength (ISO 2062, ASTM D2256)
• Pharmaceutical tablet hardness and capsule shell rupture force (USP <1041>, Ph. Eur. 2.9.8)

FAQ

What load cell accuracy does the X100 achieve across its measurement range?

The integrated 1 kN load cell maintains ±0.5% of reading accuracy from 0.1% to 100% of full scale, certified to ISO 7500-1 Class 0.5.
Can the X100 be used for creep or stress-relaxation testing?

Yes—WinTest supports user-defined dwell periods, ramp-hold profiles, and time-dependent modulus calculation, enabling ISO 899-1 and ASTM D2990 compliant creep/stress-relaxation protocols.
Is third-party calibration certification included with delivery?

Each unit ships with a UKAS-accredited calibration certificate (traceable to NPL), valid for 12 months; optional annual recalibration services are available through Ray-Ran’s ISO/IEC 17025 accredited laboratory.
How is mechanical safety ensured during overtravel or overload events?

Hardware-limit switches, programmable soft limits, and active motor torque cutoff provide triple-layer protection against frame damage, specimen ejection, or operator hazard.
Does the system support integration with LIMS or MES platforms?

Yes—WinTest offers OPC UA and RESTful API interfaces for bidirectional data exchange with laboratory information management systems (LIMS) and manufacturing execution systems (MES), including structured JSON payloads for automated report ingestion.