Shengyan SCQ-130821 High-Power Five-Sided Ultrasonic Cleaner for Extraction, Homogenization & Emulsification

Overview

The Shengyan SCQ-130821 is a high-performance, five-sided radiating ultrasonic cleaner engineered specifically for demanding laboratory applications beyond routine cleaning—including solvent-free extraction, nano-emulsification, particle dispersion, degassing of viscous formulations, and molecular homogenization. Unlike conventional bottom-transducer-only units, its five-sided transducer array (front, back, left, right, and bottom) ensures uniform acoustic energy distribution across the entire tank volume, minimizing standing wave nodes and enabling reproducible cavitation intensity in heterogeneous or high-viscosity samples. Operating at a stable 40 kHz frequency, the system delivers 600 W of controllable ultrasonic power—optimized for efficient cavitation bubble collapse kinetics in aqueous and mild organic media. Designed for integration into GLP-compliant analytical workflows, the SCQ-130821 supports standardized sample preparation protocols in pharmaceutical development, polymer science, nanomaterial synthesis, and natural product isolation—where consistent energy input directly impacts yield, particle size distribution, and chemical stability.

Key Features

• Five-sided piezoelectric transducer configuration ensures uniform ultrasonic field distribution and eliminates hot/cold zones commonly observed in single-bottom systems.
• Digital microprocessor control with independent adjustment of ultrasonic power (10–100%), temperature (room temp to 100 °C), and time (1–60 min) enables precise method replication.
• NSF-certified 304 stainless steel tank meets food-grade and pharmaceutical-grade material safety requirements; corrosion-resistant and non-reactive with common solvents and buffers.
• Integrated thermal protection circuitry prevents dry-run operation, overheating, and transducer overdrive—critical for extended unattended operation during overnight extractions.
• Acoustic damping lid reduces ambient noise to ≤65 dB(A) and minimizes solvent evaporation during heated sonication.
• Quick-connect drain valve facilitates safe, spill-free tank emptying—essential for handling hazardous or regulated solvents in compliance with OSHA and local lab safety protocols.
• Robust electromagnetic interference (EMI) shielding ensures stable operation near sensitive instrumentation such as HPLC autosamplers, mass spectrometers, and electrophoresis rigs.

Sample Compatibility & Compliance

The SCQ-130821 accommodates a broad range of sample formats: sealed vials (up to 50 mL), centrifuge tubes (15–50 mL), beakers (≤250 mL), and custom stainless-steel baskets for irregularly shaped components. It is validated for use with water, ethanol, isopropanol, acetone, ethyl acetate, and aqueous buffer systems—excluding halogenated solvents above 40 °C due to vapor pressure limitations. The unit complies with IEC 61000-6-3 (EMC emissions), IEC 61000-6-2 (immunity), and UL/CSA 61010-1 for laboratory electrical safety. While not FDA 21 CFR Part 11–validated out-of-the-box, audit-ready electronic logs (via optional RS232/USB interface) support GMP-aligned documentation when paired with validated SOPs.

Software & Data Management

The SCQ-130821 operates via an embedded digital controller with real-time parameter display (power %, current temp, remaining time). Optional PC connectivity (RS232 or USB) enables remote parameter setting, execution logging, and timestamped event recording—including start/stop triggers, temperature excursions, and power interruptions. Exportable CSV logs support traceability for internal QA reviews and regulatory submissions (e.g., USP , ASTM E2912-22). Firmware updates are delivered via secure manufacturer portal, ensuring long-term compatibility with evolving lab informatics platforms.

Applications

• Natural product extraction: Accelerated solid-liquid extraction of alkaloids, flavonoids, and terpenes from plant matrices without thermal degradation.
• Nanoparticle dispersion: Deagglomeration of carbon nanotubes, metal oxides, and polymeric micelles in aqueous suspensions for DLS and TEM characterization.
• Emulsion formulation: Preparation of oil-in-water nanoemulsions (<200 nm) for topical drug delivery and cosmetic actives.
• Cell lysis & DNA/RNA isolation: Gentle yet effective disruption of microbial and mammalian cells prior to nucleic acid purification.
• Surface contaminant removal: Residue-free cleaning of HPLC columns, GC injectors, optical lenses, and MEMS devices prior to metrology.
• Crystallization seeding: Controlled nucleation induction in supersaturated solutions for polymorph screening.

FAQ

Can the SCQ-130821 operate continuously for more than 30 minutes?

Yes—its thermally managed transducers and reinforced power supply support uninterrupted operation up to 60 minutes per cycle, with automatic cooldown logic between consecutive runs.

Is the heating function accurate and stable?

Temperature is controlled via PID algorithm with ±1.5 °C accuracy across the 30–100 °C range, verified by NIST-traceable calibration reports available upon request.

What safety certifications does this unit hold?

It carries CE marking per Directive 2014/30/EU (EMC) and 2014/35/EU (LVD), RoHS 2011/65/EU compliance, and is manufactured under ISO 9001:2015 quality management system certification.

Can it be used with flammable solvents?

Only in well-ventilated fume hoods with strict adherence to flash-point guidelines; no internal explosion-proofing is provided—consult local safety officers before use with Class I solvents.

Does the five-sided design require special maintenance?

No—transducers are potted and hermetically sealed; routine maintenance is limited to periodic tank descaling and lid gasket inspection per the operator manual.