ShoLyn LynClean-200BD Fully Automatic Bottle Washer

Overview

The ShoLyn LynClean-200BD is a fully automated, high-pressure spray bottle washer engineered for precision cleaning, thermal disinfection, and controlled drying of laboratory glassware and reusable process vessels. It operates on the principle of reproducible, programmable high-flow, high-impact spray dynamics—delivering consistent mechanical energy across heterogeneous load configurations. Designed for compliance-critical environments—including pharmaceutical QC labs, clinical diagnostics facilities, and contract research organizations—the LynClean-200BD integrates thermally validated wash cycles, auditable data management, and corrosion-resistant construction to support routine sterilization-grade cleaning per ISO 15883-1 and EN ISO 13485 requirements. Its 200-liter chamber accommodates up to two standard rack levels, supporting volumetric flasks, conical flasks, Petri dishes, test tubes, graduated cylinders, and custom metal or polymer components—regardless of geometry or material composition.

Key Features

• Front-loading, downward-pulling door with integrated observation window and LED illumination for real-time visual monitoring of cycle progression and spray coverage.
• Dual-layer removable thermal and acoustic insulation housing minimizes external surface temperature rise and energy loss during extended heating phases.
• SUS 316L 8K mirror-finish interior chamber ensures exceptional resistance to chloride-induced pitting and alkaline etching—critical for long-term exposure to aggressive detergents and repeated thermal cycling.
• Rotating upper and lower spray arms equipped with asymmetric fan-pattern nozzles deliver uniform impingement force across all rack zones—even under dense loading conditions—achieving >98% surface coverage in validation studies.
• Triple-stage internal filtration system (coarse mesh + fine particulate + activated carbon prefilter) prevents debris recirculation and safeguards pump integrity over >10,000 operational cycles.
• 10% inclined chamber floor design facilitates complete drainage within ≤30 seconds post-rinse, eliminating pooling and reducing residual moisture prior to drying—thereby shortening total cycle time by up to 18% versus flat-floor alternatives.
• HEPA H14 air filtration (≥99.995% @ 0.3 µm) coupled with dual-mode drying (residual heat + forced hot-air at ≥4.5 kW) ensures particulate-free, low-humidity final drying suitable for Class B cleanroom-compatible applications.

Sample Compatibility & Compliance

The LynClean-200BD processes laboratoryware fabricated from borosilicate glass, tempered soda-lime glass, alumina ceramics, polypropylene, polycarbonate, stainless steel (304/316), and anodized aluminum. Its adaptive rack detection logic (optional) recognizes load configuration changes and auto-adjusts spray duration and temperature ramp profiles. All wash programs are configurable to meet ASTM E2577 (Standard Practice for Validation of Cleaning Processes for Reusable Medical Devices), USP <1058> Analytical Instrument Qualification, and EU GMP Annex 15 requirements. The built-in audit trail logs operator ID, timestamp, program name, temperature/pressure setpoints, actual values, and completion status—retained for ≥12 months in non-volatile memory and exportable via USB in CSV or PDF format. Full traceability supports FDA 21 CFR Part 11-compliant electronic records when deployed with validated third-party identity management systems.

Software & Data Management

The 7-inch capacitive touchscreen interface runs a deterministic real-time OS with ≥40 factory-preset and user-definable protocols—including cold rinse, alkaline wash, acid neutralization, ultrapure water final rinse, and multi-stage drying. Three-tier permission architecture (Operator / Supervisor / Administrator) enforces role-based access control for parameter editing, program deletion, and calibration adjustments. All cycle data—including thermocouple readings, pump current draw, door interlock status, and filter pressure differential—are time-stamped and stored locally. USB 2.0 host port enables direct export to external drives or network-connected PCs; optional Ethernet module supports remote monitoring via SNMP or Modbus TCP. Data integrity is preserved through cyclic redundancy check (CRC-32) validation on every write operation.

Applications

• Pharmaceutical manufacturing: Cleaning of volumetric glassware used in assay preparation, dissolution testing, and stability study sample handling.
• Clinical microbiology labs: Decontamination of culture plates, pipette tips, and specimen transport containers prior to autoclaving or reuse.
• Environmental testing laboratories: Removal of heavy-metal residues and organic contaminants from NIST-traceable calibration vessels.
• Academic research cores: High-throughput cleaning of shared instrumentation accessories—including HPLC vials, GC liners, and ICP-MS nebulizer chambers.
• Biotech process development: Cleaning validation support for single-use bag connectors, tubing assemblies, and stainless-steel bioreactor sampling ports.

FAQ

What detergent chemistries are compatible with the LynClean-200BD?

Alkaline, acidic, and neutral enzymatic formulations—provided they are non-foaming, low-residue, and certified for use in medical device reprocessing equipment per ISO 15883-5.
Does the unit support IQ/OQ/PQ documentation packages?

Yes—ShoLyn provides vendor-qualified protocol templates aligned with ASTM E2500 and ISPE Good Automated Manufacturing Practice (GAMP® 5) for installation, operational, and performance qualification.
Can the LynClean-200BD be integrated into a central lab automation network?

Via optional RS485 or Ethernet modules, it supports MODBUS RTU/TCP communication for status polling, remote start/stop, and alarm forwarding to building management systems (BMS) or LIMS.
Is validation support available for regulatory submissions?

ShoLyn offers on-site or virtual validation engineering services—including thermographic mapping, detergent residue testing, and microbial challenge studies—to support FDA, EMA, or PMDA submissions.
What maintenance intervals are recommended for optimal performance?

Daily: Visual inspection of filters and door gasket integrity. Quarterly: Calibration of PT100 temperature sensors and verification of HEPA filter differential pressure. Annually: Full pump seal replacement and spray arm dynamic balancing verification.