SYC-Sonic SCQ-141205L Dedicated Ultrasonic Filter Cartridge Cleaner
| Brand | SYC-Sonic |
|---|---|
| Origin | Shanghai, China |
| Model | SCQ-141205L |
| Type | Dedicated Industrial Ultrasonic Cleaner |
| Tank Capacity | 200 L |
| Ultrasonic Frequency | 28 kHz |
| Total Ultrasonic Power | 5000 W |
| Power Adjustment Range | 10–100% (stepless) |
| Heating Power | 6000 W |
| Temperature Control Range | Ambient to 90 °C (±2 °C accuracy) |
| Cleaning Cycle Time | 1–600 min (programmable) |
| Rotation Speed | 0–30 rpm (adjustable) |
| Reverse-Flush Pressure Rating | 5 bar (SUS316 sealed interface) |
| Tank Dimensions (L×W×H) | 700 × 800 × 350 mm |
| Overall Dimensions (L×W×H) | 900 × 900 × 800 mm |
| Construction | Inner tank — SUS316L stainless steel (2.5 mm, electropolished) |
| Electrical Supply | 3-phase 4-wire AC 380 V ±10%, 50 Hz |
| Total Power Consumption | ~11 kW |
| Inlet/Outlet | 1/2″ inlet, 1-1/2″ drain, dual 2″ overflow ports, reverse-flush line (1″ → 3/4″ → 1/2″ SUS304 tubing) |
| Safety Features | Overvoltage, overcurrent, and output short-circuit protection |
Overview
The SYC-Sonic SCQ-141205L is an industrial-grade, dedicated ultrasonic cleaning system engineered specifically for the high-integrity cleaning of cylindrical filter cartridges used in pharmaceutical, biotechnology, food & beverage, and critical process filtration applications. Unlike general-purpose ultrasonic cleaners, this unit integrates synchronized mechanical rotation, programmable reverse-flush capability, and precisely controlled cavitation energy delivery to address the unique geometry and contamination profiles of pleated, sintered, or membrane-based filter elements. Its core cleaning mechanism relies on 28 kHz ultrasonic cavitation—optimized via a large-area, hard-chrome-plated SUS316 transducer mounting plate—to generate microjetting and acoustic streaming within the interstitial channels of the filter media. Combined with thermally stabilized aqueous cleaning solutions (up to 90 °C), rotational agitation (0–30 rpm), and timed high-pressure reverse flushing (5 bar seal integrity), the system achieves reproducible removal of protein residues, endotoxins, particulates, and biofilm without compromising structural integrity or pore morphology.
Key Features
- Dedicated filter cartridge handling architecture: Integrated 6-point chain-driven rotation system with dual stainless-steel bearings and precision-machined SUS316 quick-connect interfaces ensures uniform exposure and eliminates shadow zones during ultrasonic treatment.
- High-fidelity ultrasonic generation: 5000 W total output delivered via Q-factor-optimized piezoelectric transducers bonded with German-sourced high-temperature epoxy; frequency auto-tracking maintains resonance stability across temperature and load variations.
- Thermally managed cleaning environment: 6000 W SUS316 immersion heaters with digital PID control (±2 °C accuracy) enable validated thermal disinfection cycles compliant with ISO 13408-1 and EU GMP Annex 1 requirements for filter integrity preservation.
- Acoustically damped enclosure: Tempered glass observation window integrated into a multi-layer sound-absorbing lid reduces operational noise to <72 dB(A) at 1 m—meeting OSHA 29 CFR 1910.95 workplace exposure limits.
- Material compatibility by design: Entire wetted path—including tank, transducer plate, rotation shafts, flush nozzles, and seals—is constructed from electropolished SUS316L or SUS304 stainless steel, supporting cleaning validation per ASTM F3252 and USP for extractables profiling.
- Full process programmability: Independent control of ultrasonic power (10–100%), temperature (ambient–90 °C), rotation speed (0–30 rpm), forward/reverse flush timing, and total cycle duration (1–600 min) enables SOP-driven execution and audit-ready parameter logging.
Sample Compatibility & Compliance
The SCQ-141205L accommodates standard cylindrical filter cartridges ranging from 5″ to 40″ in length and 2.5″ to 6″ in diameter, including hydrophilic/hydrophobic PES, PVDF, nylon, PP, and stainless-steel sintered formats. Its mechanical interface supports both open-end and closed-end configurations with interchangeable adapters. All materials of construction comply with FDA 21 CFR Part 177 for repeated-use food-contact surfaces and meet EN 10204 3.1 material certification requirements. The system’s programmable logic controller (PLC) supports electronic signature-enabled operation and full audit trail generation—fully compatible with 21 CFR Part 11-compliant data management systems when integrated with optional Ethernet/IP or Modbus TCP modules.
Software & Data Management
The embedded HMI features a 7-inch resistive touchscreen with intuitive icon-driven navigation and multilingual UI (English, German, Spanish, Chinese). Each cleaning cycle automatically records timestamped metadata—including setpoints, actual values (power %, temp °C, rpm), alarm events, and completion status—to internal non-volatile memory (10,000-cycle capacity). Export is supported via USB 2.0 to CSV format for integration into LIMS or MES platforms. Optional firmware upgrade enables TLS 1.2-secured OPC UA server functionality, permitting real-time data streaming to cloud-based quality dashboards while maintaining full GLP/GMP traceability.
Applications
- Pharmaceutical pre-use filter validation: Removal of manufacturing lubricants, metal fines, and microbial debris prior to integrity testing (bubble point, diffusion, water flow).
- Bioprocess filter reuse protocols: Recovery of sterilizing-grade membranes after viral clearance or cell harvest steps under cGMP Annex 1 Annex A guidelines.
- Food-grade cartridge reconditioning: Elimination of organic fouling and biofilm from dairy, brewing, or juice filtration systems without chemical residue carryover.
- Ultra-pure water (UPW) system maintenance: Cleaning of TOC-removal carbon cartridges and sub-0.1 µm final filters in semiconductor fab UPW loops.
- Environmental monitoring filter preparation: Decontamination of air and liquid sampling filters for EPA Method 537.1 and ISO 16000-6 compliance.
FAQ
What filter cartridge dimensions does the SCQ-141205L support?
Standard configurations accommodate cartridges up to 40″ (1016 mm) in length and 6″ (152 mm) in diameter; custom adapter kits are available for non-standard geometries.
Is the reverse-flush function pressure-regulated and validated?
Yes—the integrated pneumatic regulator maintains stable 5 bar (72.5 psi) output at the cartridge interface, verified via calibrated pressure transducer and documented in the Factory Acceptance Test (FAT) report.
Can cleaning parameters be locked to prevent unauthorized changes?
Operator-level and administrator-level password protection is implemented; critical parameters (e.g., max temperature, power ceiling) may be hardware-locked via DIP switch configuration.
Does the system support IQ/OQ documentation packages?
Yes—SYC-Sonic provides vendor-qualified IQ/OQ templates aligned with ASTM E2500 and ISPE Baseline Guide Vol. 5, including sensor calibration certificates and installation verification checklists.
What maintenance intervals are recommended for sustained GMP compliance?
Transducer performance verification every 6 months; heater element resistance check quarterly; rotation bearing lubrication annually; full acoustic field mapping recommended biannually per ISO 13077.
