SYC Sycs SCQ-Dual-Tank 15L Digital Ultrasonic Cleaner with Dual-Frequency Heating Control

Overview

The SYC Sycs SCQ-Dual-Tank 15L Digital Ultrasonic Cleaner is a dual-chamber benchtop system engineered for sequential multi-stage cleaning processes in regulated laboratory, clinical, and industrial environments. Each chamber operates independently with dedicated ultrasonic transducers, heating elements, and digital timing control—enabling simultaneous or staggered operation for coarse pre-cleaning (28 kHz) followed by fine post-cleaning (42 kHz). The unit leverages piezoelectric transduction technology to generate high-intensity cavitation fields within aqueous or solvent-based media, facilitating mechanical removal of particulate contaminants, organic residues, biofilms, and entrapped air from complex geometries. Its dual-frequency architecture addresses the physical trade-off between penetration depth (favored at lower frequencies) and micro-cavitation intensity (enhanced at higher frequencies), making it suitable for heterogeneous sample sets ranging from delicate optical components to robust metal assemblies.

Key Features

• Dual independent stainless-steel tanks (330 × 300 × 150 mm each), constructed from 2.0 mm thick SUS304 grade stainless steel for corrosion resistance and long-term chemical compatibility with common cleaning agents (e.g., alkaline detergents, isopropanol, and enzymatic solutions).
• Separate frequency-specific transducer arrays: 28 kHz transducers optimized for macro-scale particle dislodgement and degassing; 42 kHz transducers delivering higher cavitation density for micron-level residue removal from microfluidic channels, solder joints, and porous surfaces.
• Digital microprocessor control with LED display for precise setting and monitoring of temperature (ambient to 80 °C, ±1.5 °C accuracy), timer (1–600 minutes, 1-minute resolution), and operational status.
• Integrated 600 W heating element per tank with PID temperature regulation, enabling controlled thermal activation of cleaning chemistries without thermal shock to sensitive substrates.
• Sound-dampening acrylic lid with safety interlock switch—reduces airborne noise to ≤65 dB(A) at 1 m distance and prevents operator exposure to aerosols during operation.
• Manual drain valves and quick-connect inlet fittings support integration into closed-loop rinsing workflows; removable SUS304 wire mesh baskets ensure uniform part suspension and prevent direct contact with tank bottom.

Sample Compatibility & Compliance

The SCQ-Dual-Tank accommodates a broad spectrum of substrates without risk of surface erosion or dimensional alteration under validated operating parameters. Compatible load types include glassware (vials, cuvettes, chromatography columns), metallic components (stainless steel surgical instruments, watch gears, PCBs), polymers (acrylic lenses, silicone tubing), and composite materials (ceramic dental prostheses, coated optics). Its construction and control architecture align with foundational requirements of ISO 15883-1 (washer-disinfectors), ASTM D2603 (ultrasonic cleaning performance evaluation), and USP (Cleaning Validation of Laboratory Equipment). While not certified as a medical device under FDA 21 CFR Part 820, the system supports IQ/OQ documentation packages for GxP-regulated laboratories performing cleaning process validation per Annex 15 of the EU GMP Guidelines.

Software & Data Management

This model operates via embedded firmware without external PC dependency; however, all parameter settings—including start time, duration, target temperature, and active frequency—are retained in non-volatile memory across power cycles. Event logging is limited to operational history (last 10 cycles stored locally), with timestamped records of overtemperature and overcurrent fault conditions. For audit-ready environments, optional RS-232 or USB-to-serial adapters enable connection to LabVantage, Empower, or custom LIMS platforms for automated data capture. All digital controls comply with IEC 61000-4 electromagnetic immunity standards, ensuring stable operation near analytical instrumentation such as HPLC systems and mass spectrometers.

Applications

• Pre-analytical sample preparation: removal of residual solvents from GC vials, decontamination of pipette tips and autosampler needles prior to trace elemental analysis.
• Medical device reprocessing: cleaning of reusable endoscopic accessories, orthodontic tools, and dental impression trays in accordance with AAMI ST91 guidelines.
• Electronics manufacturing: flux residue removal from SMT-assembled PCBs, ultrasonic degassing of photoresist solutions, and wafer carrier cleaning prior to metrology.
• Research & development: extraction of intracellular metabolites from tissue homogenates, dispersion of nanomaterial suspensions, and sonochemical synthesis support.
• Quality control labs: standardized cleaning of reference standards, calibration weights, and volumetric glassware to eliminate carryover artifacts in titration and gravimetric assays.

FAQ

Is this unit compliant with FDA 21 CFR Part 11 for electronic records?
No—this is a standalone hardware-controlled instrument without user authentication, audit trail generation, or electronic signature capability. It may be used within Part 11 environments when operated under documented SOPs with manual logbook entries.
Can both tanks operate at different temperatures simultaneously?
Yes—each tank has independent heating circuits and digital thermostats, allowing differential setpoints (e.g., 45 °C in Tank 1 for enzymatic cleaning, 65 °C in Tank 2 for thermal disinfection).
What is the expected service life of the transducers under continuous use?
Based on accelerated lifetime testing per IEC 60512-9, the proprietary American-sourced piezoceramic elements maintain ≥92% nominal output after 10,000 hours of cumulative operation at rated power.
Does the unit include validation support documentation?
A basic Installation Qualification (IQ) template and Operational Qualification (OQ) test protocol are provided upon request, covering temperature uniformity mapping, timer accuracy verification, and ultrasonic intensity profiling using calorimetric methods.
Are replacement baskets and lids available as spare parts?
Yes—SUS304 mesh baskets (standard 330 × 300 mm footprint), custom-fit acoustic lids, and drain valve O-rings are stocked and shipped globally within 5 business days.