Syen Ultrasonic Cleaner SCQ-170506L for Titanium Rod & Filter Cartridge Cleaning

Overview

The Syen Ultrasonic Cleaner SCQ-170506L is an industrial-grade, application-specific ultrasonic cleaning system engineered for the rigorous and repeatable cleaning of cylindrical filtration components—primarily sintered titanium rods and pleated/hollow-fiber filter cartridges used in pharmaceutical, biotechnology, and fine chemical manufacturing. Unlike general-purpose ultrasonic tanks, this unit integrates three synergistic cleaning modalities: low-frequency (28 kHz) cavitation-based bulk contaminant removal, mechanically assisted rotational agitation, and high-pressure reverse-flow rinsing—all within a single, validated process chamber. The 28 kHz frequency is selected to optimize macro-cavitation intensity for dislodging tenacious biofilm, precipitated protein residues, scale deposits, and particulate occlusions from porous sintered metal surfaces and deep filter matrix structures without inducing structural fatigue or pore collapse. The system operates under controlled thermal conditions (ambient to 80 °C), enabling compatibility with both aqueous alkaline/acidic cleaning formulations (e.g., 5% w/w detergent in deionized water at 60–80 °C) and ambient-temperature solvent-based protocols.

Key Features

• Application-optimized 28 kHz transducer array delivering uniform acoustic energy distribution across the full 130 L tank volume (500 × 1300 × 200 mm internal dimensions)
• Dual independent rotation drive system (2 × 180 W geared motors) enabling synchronized, low-shear tumbling of up to 12 filter cartridges or titanium rods at adjustable speed (~30 rpm)
• Integrated reverse-flush manifold with SUS304 quick-disconnect couplings rated to 5 bar (72.5 psi), permitting pressurized interior-to-exterior fluid ejection while components remain in rotation
• Precision digital temperature controller (0–80 °C range) paired with 5 kW stainless steel heating elements for stable thermal management during heated cleaning cycles
• Acoustically damped lid with tempered glass viewport for real-time visual monitoring without interrupting operation or compromising noise containment
• Full-process programmable timer with audible end-of-cycle alert and electromagnetic valve sequencing for automated rinse/drain phases
• Robust 304 stainless steel construction (2.5 mm wall thickness) ensuring long-term resistance to aggressive cleaning chemistries and mechanical wear

Sample Compatibility & Compliance

The SCQ-170506L is validated for cleaning standard-format cylindrical filtration media including sintered titanium rods (up to 330 mm length, 60 mm OD, 20 mm threaded interface) and polymeric or mixed-cellulose ester filter cartridges with identical dimensional envelopes. Its design supports GMP-aligned operational practices: all wetted surfaces are electropolished 304 SS; no elastomeric seals contact process fluids; and the sealed electrical cabinet meets IP54 ingress protection standards. While not certified to ISO 13485 or FDA 21 CFR Part 11 out-of-the-box, the system’s deterministic, repeatable cycle parameters (time, temperature, rotation speed, flush pressure) support IQ/OQ/PQ validation per ASTM F2796-22 (Standard Guide for Validation of Ultrasonic Cleaning Equipment) and EU GMP Annex 15. Documentation packages—including FAT/SAT protocols, material traceability records, and electrical safety test reports—are available upon request for regulatory submission readiness.

Software & Data Management

This model features a dedicated microprocessor-based control panel with non-volatile memory for storing up to 10 user-defined cleaning programs. Each program logs timestamped cycle start/stop times, actual temperature profiles, and elapsed ultrasonic activation duration—data exportable via USB port in CSV format for audit trail generation. Although it lacks network connectivity or electronic signature capability, its deterministic analog-digital hybrid architecture ensures reproducible execution without software dependency. For laboratories requiring 21 CFR Part 11 compliance, optional external data loggers with audit-trail-enabled firmware can be integrated into the control loop to capture and archive all critical process parameters with user authentication and change history.

Applications

• Reconditioning of reusable sintered titanium depth filters after sterile gas or liquid filtration in API synthesis and fermentation broth clarification
• Cleaning of hydrophilic/hydrophobic membrane cartridges post-CIP in bioreactor harvest and buffer preparation systems
• Removal of crystalline salt deposits and organic fouling from vent filters in lyophilizer and clean steam distribution networks
• Pre-use validation cleaning of prefilter assemblies prior to integrity testing (e.g., bubble point, diffusion test)
• Restoration of flow capacity and differential pressure performance in multi-cycle filtration trains, extending service life by 3–5× versus single-use replacement

FAQ

What types of filter cartridges and titanium rods are compatible with this unit?
Standard configurations include 330 mm × 60 mm OD cylindrical elements with 25 mm × 20 mm male NPT or BSPP threads. Custom adapters are available for alternative thread standards (e.g., Tri-Clamp, DIN 11851) or extended lengths.
Can the unit operate without heating?
Yes. The heater may be disabled independently; ultrasonic and rotation functions remain fully operational at ambient temperature for solvent-based cleaning or cold-water rinse cycles.
Is reverse-flushing performed while the cartridges are rotating?
Yes. The proprietary coupling design enables simultaneous rotation and axial reverse-flow injection, ensuring uniform internal surface exposure and preventing channeling or stagnant zones.
What maintenance intervals are recommended for long-term reliability?
Transducer inspection every 6 months; bearing lubrication annually; ultrasonic generator cooling fan filter cleaning quarterly; and verification of temperature sensor calibration semiannually using NIST-traceable reference probes.
Does the system meet CE or UL safety certification requirements?
The unit complies with IEC 61000-6-3 (EMC emission) and IEC 61000-6-2 (immunity) standards. CE marking is available upon request with full technical file documentation; UL listing requires additional third-party evaluation per UL 61010-1.