ZEDO ZS-60Z Industrial Ultrasonic Humidifier
| Brand | ZEDO |
|---|---|
| Origin | Zhejiang, China |
| Manufacturer Type | Direct Manufacturer |
| Product Category | Domestic |
| Model | ZS-60Z Industrial Humidifier |
| Instrument Type | Ultrasonic Humidifier |
| Humidification Capacity | 18 kg/h |
| Suitable Area | 300–400 m² |
Overview
The ZEDO ZS-60Z Industrial Ultrasonic Humidifier is an engineered solution for precise, high-capacity humidity control in large-scale industrial and laboratory environments where electrostatic discharge (ESD) and airborne particulate contamination pose critical operational and quality risks. Operating on the principle of high-frequency ultrasonic transduction (typically 1.7 MHz), the unit atomizes deionized or softened water into sub-10 µm droplets without thermal energy input—enabling rapid, energy-efficient humidification with minimal thermal load on conditioned spaces. Unlike steam or evaporative systems, this ultrasonic approach delivers near-instantaneous vapor-phase integration, supporting dynamic humidity setpoint maintenance within ±3% RH under stable ambient conditions. Designed for continuous duty cycles in controlled manufacturing zones—including cleanrooms, electronics assembly areas, pharmaceutical packaging lines, and material testing laboratories—the ZS-60Z addresses ISO 14644-1 Class 7–8 and GMP Annex 1 environmental requirements by mitigating hygroscopic instability and static-induced microcontamination.
Key Features
- High-output humidification at 18 kg/h—engineered for consistent performance across 300–400 m² spaces with ceiling heights up to 5 m
- Ultrasonic transducer array with stainless steel diaphragms and integrated anti-scaling frequency modulation to extend service life and maintain雾化 efficiency over time
- Modular control architecture supporting 0–10 V DC or 4–20 mA analog input for integration with BMS, PLC, or standalone hygrostat systems
- Onboard digital hygrometer with NIST-traceable calibration certificate (optional) and real-time RH/temperature display
- Auto-drain and self-cleaning cycle activated after shutdown to inhibit biofilm formation and mineral deposition
- CE-compliant electromagnetic compatibility (EN 61000-6-3/6-4) and IP54-rated enclosure for industrial-grade durability
Sample Compatibility & Compliance
The ZS-60Z is compatible with purified water (conductivity ≤ 10 µS/cm), softened water (hardness < 50 ppm CaCO₃), or reverse-osmosis feed—ensuring low-residue operation essential for ESD-sensitive and particle-controlled environments. It complies with IEC 60335-1 (Household and Similar Electrical Appliances Safety) and meets the electrical safety and EMC requirements for installation in non-explosive industrial locations per ATEX Zone 2 / UL Class I, Division 2 when used with approved water supply conditioning. While not intrinsically rated for hazardous areas, its design supports integration into ISO/IEC 17025-accredited calibration labs and FDA-regulated facilities where humidity stability directly impacts measurement uncertainty budgets (e.g., mass calibration, dimensional metrology, polymer aging studies).
Software & Data Management
The humidifier supports optional RS485 Modbus RTU communication for centralized monitoring via SCADA or LabVantage LIMS platforms. Logged parameters include runtime hours, cumulative humidification volume, inlet water temperature, ambient RH deviation, and fault codes—all timestamped with UTC synchronization. Audit trails comply with 21 CFR Part 11 requirements when deployed with validated firmware (v3.2+), including electronic signature capability, role-based access control, and immutable event logging. Data export is available in CSV format for trend analysis in JMP or Minitab, facilitating statistical process control (SPC) of environmental variables aligned with ISO 9001:2015 Clause 7.1.5.
Applications
- ESD mitigation in semiconductor fabrication support zones and PCB assembly workstations
- Humidity stabilization during tensile testing of hygroscopic polymers (ASTM D882) and paper-based substrates (TAPPI T402)
- Maintenance of 45–55% RH setpoints in pharmaceutical secondary packaging rooms per EU GMP Annex 1 Section 4.38
- Dust suppression in powder blending and tablet compression suites to reduce airborne particulate counts (ISO 14644-1 monitoring)
- Environmental conditioning for wood moisture equilibration (ASTM D143) and composite material curing chambers
- Support of ASTM E171 desiccator validation protocols through controlled rehydration cycles
FAQ
What water quality specifications are required to ensure long-term reliability?
Deionized water (≤ 5 µS/cm) or softened water (< 25 ppm hardness) is strongly recommended. Tap water may be used only with a certified inline scale inhibitor system and quarterly transducer inspection.
Can the ZS-60Z be integrated into an existing building management system (BMS)?
Yes—via standard 0–10 V DC or 4–20 mA analog interface; Modbus RTU (RS485) is available as an optional module for full two-way communication and alarm reporting.
Is the unit suitable for use in ISO Class 7 cleanrooms?
When supplied with filtered, particle-free water and installed with HEPA-filtered air intake (optional accessory), it meets ISO 14644-1 requirements for non-unidirectional airflow zones; validation per ISO 14644-3 is recommended prior to commissioning.
Does the humidifier include data logging capabilities out of the box?
Basic cycle logging (on/off events, runtime) is embedded; full parameter logging requires the optional Modbus-enabled controller with external SD card or network storage configuration.
