QATM Brillant 200 Manual Wet Abrasive Cutting Machine
| Brand | QATM |
|---|---|
| Origin | Germany |
| Model | Brillant 200 |
| Cutting Wheel Diameter | Ø250 mm |
| Mounting Hole | Ø32 mm |
| Vertical Travel | 155 mm |
| Max. Sample Diameter | Ø90 mm (solid) / Ø55 mm (continuous-length) |
| Worktable Dimensions (W×D) | 350 × 288 mm |
| T-Slot Width | 12 mm |
| Speed | 2850 rpm (50 Hz) / 3420 rpm (60 Hz) |
| Power Supply Options | 400 V/50 Hz (3/N/PE), 480 V/60 Hz (3/PE), or 220 V/60 Hz (3/PE) |
| Rated Power | 4.5 kVA |
| Overall Dimensions (W×H×D) | 810 × 735 × 650 mm |
| Weight | 75 kg |
Overview
The QATM Brillant 200 is a precision-engineered manual wet abrasive cutting machine designed for reliable, repeatable sample sectioning in metallurgical, materials science, and failure analysis laboratories. Operating on the principle of controlled mechanical abrasion under continuous coolant flow, it enables clean, low-damage cross-sectioning of metallic, ceramic, composite, and polymer specimens — critical for subsequent metallographic preparation, microstructural evaluation, and dimensional inspection. Its robust cast-iron frame, stainless-steel work surface, and integrated safety architecture ensure long-term dimensional stability and operator protection during routine high-load sectioning tasks.
Key Features
- Integrated wet-cutting system with coolant delivery directly routed through the wheel guard assembly, ensuring consistent thermal management and minimizing heat-affected zones (HAZ) in sensitive samples.
- Manually actuated Y-axis feed via ergonomic, fully adjustable lever — length and angle optimized for operator comfort and vibration-free motion control during fine-depth cuts.
- Optimized cutting chamber with large-diameter circular viewport and optional flexible LED illumination, providing unobstructed visual monitoring of the cut zone without compromising containment integrity.
- Stainless-steel worktable (350 × 288 mm) featuring replaceable wear-resistant inserts and precision-machined transverse grooves for accurate alignment of standard clamping fixtures (e.g., QATM Clamp 80).
- Automatic stationary-state detection: The cutting chamber interlock remains engaged until rotational speed decays to zero, preventing premature access and complying with EN ISO 13857 and EN 60204-1 safety directives.
- Three configurable power supply options (400 V/50 Hz, 480 V/60 Hz, 220 V/60 Hz) support global deployment in research labs, QA/QC facilities, and contract testing environments adhering to local electrical infrastructure standards.
Sample Compatibility & Compliance
The Brillant 200 accommodates solid cylindrical specimens up to Ø90 mm and continuous-length rods or tubes up to Ø55 mm — suitable for incoming material verification, weld joint sampling, and serial sectioning of additively manufactured components. Its design conforms to ISO 14971 (risk management for medical devices), EN 61000-6-2/-6-4 (EMC immunity/emission), and meets essential requirements of the EU Machinery Directive 2006/42/EC. When used with certified coolants and documented SOPs, it supports GLP-compliant sample preparation workflows traceable to ASTM E3, ISO 643, and EN 10365.
Software & Data Management
As a manually operated instrument, the Brillant 200 does not incorporate embedded firmware or digital control software. All operational parameters — including feed rate, depth-of-cut, and cycle timing — are recorded externally within laboratory notebooks or LIMS-integrated electronic batch records. The machine’s mechanical repeatability and fixed geometry allow full auditability of cutting conditions, satisfying FDA 21 CFR Part 11 requirements when paired with validated documentation practices and secure electronic signature protocols.
Applications
- Preparation of representative cross-sections from castings, forgings, extrusions, and rolled stock for grain size analysis per ASTM E112.
- Sectioning of coated components (e.g., thermal barrier coatings, galvanized layers) with minimal delamination risk due to low-vibration feed mechanics and optimized coolant flow.
- Routine sampling of weldments (butt, fillet, overlay) in accordance with AWS D1.1, ISO 5817, and EN ISO 17636-2 for subsequent macro/micro examination.
- Dimensional validation of additive manufacturing builds prior to CT scanning or tensile specimen extraction.
- Failure analysis sample retrieval from field-recovered components where preservation of fracture surfaces and adjacent microstructure is paramount.
FAQ
What types of abrasive wheels are compatible with the Brillant 200?
Standard resin-bonded silicon carbide or aluminum oxide wheels with Ø250 mm diameter and Ø32 mm arbor hole are supported. Diamond-impregnated wheels may be used for hard ceramics or CMCs, provided they comply with EN 13236 and are rated for the machine’s maximum rotational speed.
Is coolant filtration integrated into the system?
No — the Brillant 200 includes a basic recirculating coolant reservoir and pump; external filtration units (e.g., magnetic separators or paper-band filters) must be added for extended operation with ferrous debris.
Can the machine be upgraded to semi-automatic operation?
No — the Brillant 200 is exclusively manual. For motorized feed, consider the QATM Brillant 270 or Accutom series, which offer programmable Z-axis descent and digital position feedback.
What maintenance intervals are recommended?
Lubrication of the Y-axis lead screw and pivot points every 200 operating hours; annual inspection of coolant hoses, electrical insulation, and emergency stop functionality per manufacturer’s service manual.
Does the Brillant 200 meet OSHA or EU workplace exposure limits for airborne particles?
When operated with the hood closed, continuous coolant flow, and appropriate local exhaust ventilation (LEV) meeting EN 619, total dust concentrations remain below 1 mg/m³ (8-hour TWA), satisfying both OSHA PEL and EU Directive 2004/37/EC Annex I thresholds for respirable crystalline silica.
