Hengyi HY-0580JUK Universal Testing Machine for Automotive Component Protective Films
| Brand | Hengyi |
|---|---|
| Origin | Shanghai, China |
| Manufacturer Type | Direct Manufacturer |
| Country of Origin | China |
| Model | HY-0580JUK |
| Instrument Type | Electromechanical Universal Testing Machine |
| Load Capacity Options | 1 N to 5000 N (interchangeable load cells) |
| Force Accuracy | ≤ ±0.5% of reading |
| Effective Test Width | 120 mm |
| Effective Stroke | 800 mm |
| Speed Range | 0.001–500 mm/min |
| Speed Accuracy | ±0.5% of set value |
| Displacement Accuracy | ±0.5% of reading |
| Strain Measurement Accuracy | ±0.5% of reading |
| Force Resolution | ±500,000 counts (full-scale, no range switching) |
| Power Supply | 220 V AC, 750 W |
| Dimensions (W×D×H) | 470 × 400 × 1510 mm |
| Weight | 120 kg |
Overview
The Hengyi HY-0580JUK Universal Testing Machine is an electromechanical static testing system engineered for precision tensile, compressive, flexural, shear, peel, and tear characterization of thin-film protective materials used in automotive component manufacturing. Designed around a single-column rigid frame architecture, it delivers high mechanical stability and repeatable force transmission—critical for evaluating the adhesion strength, elongation at break, yield behavior, and modulus of polymeric protective films applied to painted surfaces, trim components, sensors, and interior substrates. The system operates on fundamental principles of axial load application via servo-controlled ball-screw actuation, with real-time acquisition of force, displacement, and strain data synchronized at ≥1 kHz sampling rate. Its modular load cell configuration supports seamless transition between low-force film peel tests (1–100 N) and higher-load substrate-level validation (up to 5000 N), ensuring compliance with standardized test protocols across global OEM supply chains.
Key Features
- Single-column structural design optimized for compact laboratory integration and operator accessibility
- Interchangeable high-precision load cells (1 N to 5000 N) with automatic recognition and calibration coefficient mapping
- Force measurement resolution of ±500,000 counts over full scale, maintaining constant resolution without range switching
- Adjustable crosshead speed from 0.001 to 500 mm/min, with closed-loop control and ±0.5% speed accuracy
- Dual-mode motion control: manual jog for rapid positioning and programmable automated sequences for multi-step tests
- Integrated electronic limit switches and overload protection (110% of selected load cell capacity)
- Real-time diagnostic monitoring of drive system voltage, current, temperature, and encoder feedback
- Quick-release fixture mounting interface compatible with ISO 2041 and ASTM D3330-compliant peel grips, tensile tabs, and film clamping jaws
Sample Compatibility & Compliance
The HY-0580JUK accommodates specimens up to 120 mm wide and 800 mm active travel length—sufficient for standard ISO 527-3, ASTM D882, and GB/T 1040.3 film strips, as well as custom-cut automotive masking tapes, UV-curable protective laminates, and thermoplastic elastomer overlays. It meets metrological requirements defined in GB/T 2611–2007 (General Technical Requirements for Testing Machines), GB/T 16491–2008 (Electronic Universal Testing Machines), and GB/T 16852.1–2008 (Verification of Static Uniaxial Testing Machines). Software-configurable test methods support traceable execution per ISO 17025-accredited laboratories, with optional audit trail logging aligned with FDA 21 CFR Part 11 requirements for regulated environments.
Software & Data Management
Equipped with Hengyi’s proprietary WinTest v4.2 control and analysis suite, the system enables creation of multi-stage test profiles—including preload conditioning, ramp-to-load, dwell, and cyclic loading sequences—with user-defined pass/fail criteria. Raw data is exported in CSV and XML formats; stress–strain curves are auto-generated with tangent/ secant modulus calculation, yield point detection (0.2% offset method), and fracture energy integration. All test parameters, calibration logs, and operator entries are time-stamped and stored locally with optional network backup. The software supports GLP/GMP-aligned reporting templates compliant with internal quality management systems and third-party certification audits.
Applications
- Peel strength evaluation of acrylic-based protective films on painted automotive body panels (per ASTM D3330 Method B)
- Tensile property mapping of polyurethane edge-trim coatings under ambient and elevated temperature conditions
- Adhesion durability assessment after thermal cycling (−40°C to +85°C) and humidity exposure (85% RH, 1000 h)
- Shear resistance testing of die-cut protective masks used during electroplating or laser etching processes
- Compression-set behavior of silicone gasket films subjected to clamping loads in EV battery module housings
- Validation of material substitutions against OEM-specified mechanical envelopes for Tier-1 suppliers
FAQ
What standards does the HY-0580JUK support out-of-the-box?
Preconfigured test methods include ISO 527-3, ASTM D882, ASTM D3330, GB/T 1040.3, GB/T 3923.1, and JIS K7127—fully editable to match internal specifications.
Can the system perform cyclic fatigue testing on thin films?
Yes, using programmable waveform sequencing (sine, triangle, trapezoidal) with force- or displacement-controlled feedback loops and cycle counting with failure threshold triggers.
Is third-party calibration certification available?
Hengyi provides ISO/IEC 17025-accredited calibration certificates traceable to NIM (National Institute of Metrology, China) upon request.
How is data integrity ensured during long-duration tests?
The embedded controller maintains independent timestamping and checksum verification for every data packet; power-loss recovery resumes from last saved state without data corruption.
Does the machine support environmental chamber integration?
Yes—standardized I/O ports enable synchronization with external temperature/humidity chambers (e.g., ESPEC, Weiss) via analog voltage or digital TTL signals.
