Hengyi HY-10080ERGVGB Universal Electromechanical Tensile Testing Machine
| Brand | Hengyi |
|---|---|
| Origin | Shanghai, China |
| Manufacturer Type | Direct Manufacturer |
| Country of Origin | China |
| Model | HY-10080ERGVGB |
| Max Test Load | 100 kN |
| Force Measurement Range | 0.001–100% FS |
| Force Accuracy | ±0.5% of reading |
| Crosshead Travel | 800 mm |
| Displacement Resolution | 0.001 mm |
| Test Speed Range | 0.001–500 mm/min |
| Speed Accuracy | ±0.5% of set value |
| Strain Measurement Accuracy | ±0.5% of reading |
| Stress/Strain/Displacement Control Modes | Yes |
| Load Frame Dimensions (W×D×H) | 1000 × 680 × 2200 mm |
| Weight | 1250 kg |
| Power Supply | 220 V AC, 2000 W |
Overview
The Hengyi HY-10080ERGVGB is a high-stability, dual-column universal electromechanical tensile testing machine engineered for precision static mechanical characterization of metallic, polymeric, composite, and elastomeric materials. It operates on the principle of controlled displacement or load application via a servo-controlled AC motor-driven ball screw actuation system, enabling highly reproducible uniaxial loading conditions in tension, compression, bending, shear, peel, tear, and cyclic modes. Designed to ASTM E4, ISO 7500-1, and GB/T 228.1 compliance frameworks, the system delivers traceable force measurement with Class 0.5 accuracy per ISO 7500-1 and supports full regulatory audit trails required under GLP and GMP environments. Its rigid龙门 (gantry) architecture minimizes frame deflection during high-load testing, ensuring consistent alignment across the entire 100 kN capacity range.
Key Features
- High-precision load cell with ±0.5% full-scale accuracy and internal 500,000-count resolution — no range switching required across 0.001–100% FS
- Adjustable crosshead travel of 800 mm with 0.001 mm displacement resolution and ±0.5% positional fidelity
- Wide-speed actuation system: programmable test rates from 0.001 to 500 mm/min, calibrated to ±0.5% of set value
- Triple closed-loop control: stress, strain, and displacement modes — freely switchable during active test execution
- Integrated safety architecture including electronic limit switches, overload protection (110% FS cutoff), emergency stop circuitry, and real-time self-diagnostic monitoring of drive, load, and encoder subsystems
- Modular extensometer interface supporting clip-on, video, and non-contact digital image correlation (DIC) options for localized strain measurement
- Robust gantry construction (1250 kg mass) with 600 mm effective test width and scalable vertical clearance up to 800 mm
Sample Compatibility & Compliance
The HY-10080ERGVGB accommodates specimens ranging from thin films (e.g., ASTM D882) and biomedical sutures to structural steel coupons (ASTM E8/E21), automotive crash components, fiber-reinforced composites (ISO 527, ASTM D3039), and rubber compounds (ISO 37). Its modular grip system supports wedge, pneumatic, hydraulic, and custom fixtures — including ASTM-compliant tensile grips, compression platens, three/four-point bend fixtures, and peel test jigs. All hardware and firmware are designed to meet electromagnetic compatibility (EMC) requirements per IEC 61326-1 and electrical safety standards per IEC 61010-1. The system supports FDA 21 CFR Part 11-compliant user access controls, electronic signatures, and immutable audit logs when paired with validated software.
Software & Data Management
Control and analysis are performed via Hengyi’s proprietary TestMaster™ v5.x software suite — a Windows-based platform compliant with ISO/IEC 17025 data integrity requirements. The software provides real-time graphical display of stress–strain, load–displacement, and time-based curves; automated calculation of tensile strength, yield point (Rp0.2, Rp0.5), Young’s modulus (E), elongation at break, Poisson’s ratio, and compressive yield strength. Raw data exports to CSV, XML, and PDF formats; reports include metadata such as operator ID, calibration certificate numbers, environmental conditions, and instrument configuration history. Optional integration with LIMS systems is supported via ASTM E1384-compliant HL7 and ASTM E2500-07 data exchange protocols.
Applications
This system serves quality assurance laboratories in aerospace (e.g., fastener shear testing per NASM1312-7), automotive OEMs (crash rail compression, seat belt webbing tensile), medical device manufacturers (ISO 14243-1 hip implant stem fatigue pre-conditioning), and polymer R&D centers (melt-blown nonwovens tensile mapping, biodegradable film degradation profiling). It is routinely deployed for material qualification per MIL-STD-810, validation of incoming raw materials against supplier COAs, and routine QC release testing in ISO 9001-certified facilities. Its versatility enables both standardized method execution and custom protocol development for emerging materials such as metal matrix composites and hydrogel-based biomaterials.
FAQ
What standards does the HY-10080ERGVGB comply with for force calibration?
It meets ISO 7500-1 Class 0.5 requirements and is supplied with NIST-traceable calibration certificates for load cell and displacement transducer.
Can the system perform cyclic or fatigue testing?
Yes — with optional waveform generator module and compatible servo-hydraulic or electromechanical actuator upgrades, it supports sinusoidal, triangular, and trapezoidal loading profiles up to 5 Hz.
Is third-party software integration possible?
Yes — API support (RESTful JSON endpoints) and OPC UA connectivity enable integration with MES, SCADA, and enterprise QA platforms.
What is the typical lead time for factory calibration and installation?
Standard delivery includes pre-shipped IQ/OQ documentation; on-site SAT and performance verification typically completed within 3 business days post-installation.
Does the system support ASTM E23 standard impact testing?
No — this is a static electromechanical tester; impact testing requires dedicated pendulum or drop-weight systems (e.g., Charpy/Izod).
