AISDA 7060A Advanced 2D/3D Vision Measuring System
| Brand | AISDA |
|---|---|
| Model | 7060A |
| Measurement Range (X×Y×Z) | 700 × 600 × 200 mm |
| Granite Base Material | Grade-0 Granite |
| Motion Guidance | Air-bearing X/Y Axes with Granite Ways |
| Drive System | Panasonic AC Servo Motors |
| Optical Magnification | 0.75×–5× Objective + 1× Eyepiece → Total Magnification: 30×–230× |
| Image Sensor | High-resolution monochrome CCD |
| Grating Resolution | ≤0.001 mm |
| X/Y Linear Accuracy | ≤(3 + L/200) µm (L in mm) |
| Repeatability | ≤±0.003 mm |
| Illumination | Adjustable Ring LED Cold Light Source |
| Software | AISDA VMA 3.00.01 (Multi-language: Simplified Chinese, Traditional Chinese, English) |
| Output Formats | DXF, Excel, Word |
| OS Compatibility | Windows XP Professional |
| Minimum PC Requirements | Dual-core CPU, ≥2 GB RAM, ≥320 GB HDD |
| Operating Environment | 20 ±2 °C, 45–75% RH, Vibration <0.002 g (<15 Hz) |
| Weight | 2000 kg |
| Dimensions (W×D×H) | 1500 × 1400 × 1800 mm |
| Optional Accessories | NAVITAR Metrology Lens, Renishaw TP20 Trigger Probe Kit, KEYENCE LJ-V Series Laser Displacement Sensor |
Overview
The AISDA 7060A is a high-precision vision measuring system engineered for dimensional metrology of planar and near-planar components in quality control, R&D, and production environments. Based on non-contact optical imaging principles, it employs telecentric optics, high-stability granite mechanics, and sub-micron linear encoders to deliver traceable 2D geometric measurements—including point coordinates, distances, angles, radii, parallelism, perpendicularity, concentricity, and profile deviations—fully compliant with ISO 1101 and ASME Y14.5 geometric dimensioning and tolerancing (GD&T) standards. With optional tactile probing (e.g., Renishaw TP20), the system extends capability into true 3D measurement, enabling height mapping, step-height analysis, and surface contour reconstruction—making it suitable for both routine inspection and first-article verification per ISO 17025-accredited laboratories.
Key Features
- Grade-0 natural granite base and column structure ensuring long-term thermal stability, minimal creep, and vibration damping—critical for micron-level repeatability under industrial floor conditions.
- Air-bearing guided X/Y motion axes with precision granite ways eliminate mechanical hysteresis and wear, maintaining positional fidelity over extended operational cycles without lubrication or maintenance.
- Friction-driven, gearless worktable using hardened ground rods ensures smooth, backlash-free translation and eliminates cumulative positioning error inherent in rack-and-pinion or belt-driven stages.
- Adjustable multi-zone ring LED illumination provides uniform, cool-spectrum lighting—eliminating thermal drift during prolonged measurement sessions and minimizing specimen heating artifacts.
- High-transmission telecentric optical path with 0.75×–5× zoom objective and fixed 1× eyepiece delivers consistent magnification across field-of-view, preserving measurement linearity and reducing edge distortion.
- Panasonic AC servo motors coupled with real-time closed-loop feedback enable precise acceleration/deceleration control, supporting automated edge detection and programmable measurement sequences.
Sample Compatibility & Compliance
The 7060A accommodates flat or low-relief parts up to 30 kg on its 750 × 650 mm optical glass stage, including PCBs, stamped metal components, machined housings, injection-molded plastic parts, and precision optics substrates. Its open architecture supports custom fixturing and integration with conveyor-fed loading systems. All measurements are traceable to NIST-calibrated reference artifacts. The system complies with ISO 9001 process requirements and supports GLP/GMP documentation workflows via audit-trail-enabled software logging. When equipped with certified probes and calibrated lenses, measurement uncertainty budgets conform to ISO/IEC 17025 clause 6.2.5 for accredited calibration labs.
Software & Data Management
AISDA VMA 3.00.01 is a modular metrology platform supporting multilingual UI (English, Simplified/Traditional Chinese), GD&T symbol libraries, and customizable report templates. It features automatic edge detection algorithms (sub-pixel interpolation), best-fit geometric fitting (least-squares and minimum-zone methods), and statistical process control (SPC) charting. Data export adheres to industry-standard formats: DXF for CAD comparison, Excel for statistical analysis, and Word for audit-ready inspection reports. The software logs full operator activity, parameter changes, and measurement timestamps—enabling compliance with FDA 21 CFR Part 11 when deployed with electronic signature modules and system access controls.
Applications
- Electronics manufacturing: SMT pad alignment verification, BGA ball coplanarity, flex circuit trace width/spacing, and connector pin pitch validation.
- Automotive Tier-1 suppliers: Brake caliper mounting hole position, gasket outline conformity, and stamped bracket flatness assessment.
- Medical device QA: Catheter hub concentricity, syringe barrel wall thickness symmetry, and laser-cut stent strut geometry.
- Tool & die shops: Mold cavity profile matching, electrode erosion analysis, and EDM spark gap consistency checks.
- Academic metrology labs: Teaching coordinate metrology fundamentals, validating computational geometry algorithms, and benchmarking optical measurement uncertainty models.
FAQ
Does the 7060A support automated programming and batch measurement?
Yes—VMA 3.00.01 includes teach-mode programming, pattern recognition, and loop-based measurement routines that can be scheduled for unattended operation across multiple parts.
Can measurement data be integrated into MES or ERP systems?
Yes—via configurable ODBC drivers and CSV/XML export protocols, enabling direct ingestion into Siemens Opcenter, Rockwell FactoryTalk, or SAP QM modules.
Is calibration certification included with delivery?
Each unit ships with a factory-as-tested report referencing ISO 10360-7; optional UKAS-accredited calibration certificates are available upon request.
What environmental controls are required for optimal performance?
A temperature-stabilized room (20 ±2 °C), humidity control (45–75% RH), and isolation from low-frequency floor vibrations (<15 Hz) are mandatory to achieve stated accuracy specifications.
How is software update and technical support handled internationally?
AISDA provides remote diagnostics, firmware patches, and annual software revision updates via secure customer portal; local service partners are appointed in EU, NA, and APAC regions for on-site support.
