Thermo Scientific UV800 Bottle Washer
| Brand | Thermo Fisher |
|---|---|
| Origin | USA |
| Manufacturer Authorization Status | Authorized Distributor |
| Import Status | Imported |
| Model | UV800 |
| Quotation | Upon Request |
| Heating Power | 9 kW |
| External Dimensions (L×W×D) | 760 × 980 × 1240 mm |
Overview
The Thermo Scientific UV800 Bottle Washer is a high-capacity, fully automated laboratory bottle washing and disinfection system engineered for rigorous cleaning of reusable glassware and plastic labware in regulated research, clinical, and quality control environments. Unlike manual or semi-automated methods, the UV800 employs a closed-loop, programmable wash cycle based on thermally activated alkaline detergent delivery, high-pressure spray arms, and controlled thermal disinfection—principles aligned with ISO 15883-1 (washer-disinfectors for medical devices) and adapted to meet GLP/GMP-aligned laboratory hygiene requirements. Designed specifically for demanding applications involving volumetric flasks, Erlenmeyer flasks, graduated cylinders, pipettes, Petri dishes, test tubes, and culture bottles, the UV800 minimizes operator exposure to biohazards, caustic detergents, and broken glass—thereby supporting occupational safety compliance per OSHA Laboratory Standard 29 CFR 1910.1450 and EU Directive 2000/54/EC.
Key Features
- Integrated 9 kW heating system enabling precise temperature control across rinse, wash, and thermal disinfection phases (up to 93°C hold for ≥1 minute, validated for AOAC/USP microbiological reduction)
- Stainless steel 316L chamber and internal components ensuring long-term corrosion resistance against aggressive alkaline and acidic cleaning chemistries
- Programmable multi-stage cycle architecture: pre-rinse, main wash (with adjustable detergent dosing), intermediate rinse, final rinse (deionized water compatible), and thermal disinfection
- Full enclosure with interlocked door and pressure-sensing safety circuitry compliant with EN 61000-6-2/6-4 EMC standards and IEC 61010-1 safety requirements
- Ergonomic loading configuration accommodating standard lab racks (including Thermo Scientific™ Nunc™ and Corning® compatible carriers) and customizable basket inserts for irregular-shaped vessels
- Real-time cycle monitoring via integrated LED display with event logging (start time, phase duration, temperature profiles, door status)
Sample Compatibility & Compliance
The UV800 supports consistent cleaning validation for Class A and Class B glassware per DIN EN ISO 15883-4 and VDI 2083 Part 10 guidelines. Compatible load types include borosilicate glass (e.g., Pyrex®, Duran®), polypropylene, polycarbonate, and PTFE-coated items—subject to manufacturer chemical resistance specifications. The system meets key regulatory expectations for traceability and audit readiness: all cycles generate timestamped log files exportable via USB; optional Ethernet interface enables integration into LIMS or electronic lab notebook (ELN) systems. While not certified as a medical device washer, its thermal disinfection performance aligns with FDA-recommended minimum conditions for non-critical lab equipment (≥90°C for ≥1 min, per FDA Guidance for Industry: Sterile Drug Products Produced by Aseptic Processing).
Software & Data Management
The UV800 operates via an embedded microcontroller-based interface with no external PC dependency. Cycle parameters—including temperature setpoints, dwell times, detergent volume, and pump pressure—are configurable and password-protected to ensure method integrity. All operational events (door openings, phase transitions, fault codes) are recorded with ISO 8601 timestamps and stored internally for ≥10,000 cycles. Audit trail functionality satisfies core elements of FDA 21 CFR Part 11 for electronic records: user authentication (via 4-digit PIN), immutable logs, and change history. Exported logs (.csv format) retain full metadata required for internal SOP review or external inspection (e.g., CAP, CLIA, or ISO/IEC 17025 assessments).
Applications
- High-throughput cleaning of analytical glassware in QC/QA labs handling pharmaceuticals, biologics, or environmental samples
- Decontamination of cell culture vessels and microbiology labware following biosafety level 2 (BSL-2) protocols
- Residue removal from HPLC vials, autosampler trays, and titration burettes prior to calibration or reuse
- Supporting ISO/IEC 17025 accredited testing laboratories requiring documented cleaning validation for measurement traceability
- Reducing variability in analytical results caused by carryover contamination—particularly critical in trace metal analysis (ICP-MS), ELISA, and dissolution testing
FAQ
Is the UV800 validated for use in GMP-regulated environments?
Yes—the UV800 supports IQ/OQ documentation packages and can be incorporated into cleaning validation protocols per ICH Q5C and Annex 15. Full validation requires site-specific risk assessment and residue testing.
What detergent chemistries are compatible with the UV800?
Alkaline, neutral, and low-foaming enzymatic formulations approved for laboratory washer-disinfectors (e.g., Miele LaboClean®, Alconox® Tergazyme®, or Thermo Scientific™ LaboClean™ series). Acidic rinses require post-cycle neutralization verification.
Can the UV800 be connected to building deionized water and waste lines?
Yes—standard inlet/outlet ports support 3/4″ NPT connections for continuous DI water feed and gravity-fed or pumped effluent discharge, subject to local plumbing codes.
Does the UV800 include UV-C irradiation capability?
No—the “UV” in UV800 denotes model nomenclature only; disinfection is achieved solely via validated thermal hold cycles, not ultraviolet light.
What maintenance intervals are recommended?
Daily: filter inspection and chamber wipe-down; Quarterly: spray arm rotation check and detergent pump calibration; Annually: temperature sensor verification and safety interlock testing per manufacturer’s PM checklist.
