Endecotts TITAN450 Electromagnetic Sieve Shaker

Overview

The Endecotts TITAN450 Electromagnetic Sieve Shaker is a high-performance, laboratory-grade particle size analyzer engineered for precise, reproducible dry and wet sieve analysis in accordance with international standards including ISO 2591-1, ASTM E11, and EN 933-1. Unlike mechanically driven shakers, the TITAN450 employs a fully electromagnetic actuation system—eliminating belts, cams, or eccentric shafts—to generate a controlled, three-dimensional motion profile. This motion combines horizontal orbital oscillation and vertical acceleration, optimized via calibrated carbon-fiber suspension springs oriented at a precisely calculated angle. The result is uniform energy distribution across the entire sieve surface, minimizing particle segregation artifacts and maximizing sieving efficiency—particularly critical for agglomerated, cohesive, or near-size-distribution samples. Designed for routine QC laboratories and R&D facilities in construction materials, mining, cement, ceramics, and pharmaceutical excipient development, the TITAN450 delivers robust, operator-independent results without mechanical wear or lubrication requirements.

Key Features

• Electromagnetic drive system ensures silent operation (<65 dB(A)), zero mechanical backlash, and long-term amplitude stability—no periodic recalibration of cam mechanisms required.
• Digital amplitude control (10 discrete steps, 0–2 mm peak-to-peak) enables method-specific optimization for fine powders (20 mm).
• Programmable timer (0:10–99:50 min) with interval pause functionality supports multi-stage sieving protocols, including rest periods to break up agglomerates.
• Universal clamping system with rotating twist-lock mechanism secures up to seven 450 mm-diameter sieves—including full-height stack configurations with lid and receiver pan—ensuring leak-free containment during wet sieving.
• IP54-rated enclosure provides protection against dust ingress and water splashes, supporting safe operation in industrial lab environments where humidity or slurry handling is routine.
• Modular footprint (606 mm diameter × 230 mm height) accommodates standard lab benchtops or dedicated floor-mounting; 140 kg mass ensures vibration damping without external anchoring.

Sample Compatibility & Compliance

The TITAN450 accommodates sieve diameters from 250 mm to 450 mm (10″ to 18″), compatible with standard mesh series per ISO 3310-1 (woven wire), ISO 3310-2 (perforated plate), and ASTM E11 specifications. Its dual-mode capability supports both dry sieving (e.g., crushed limestone, fly ash, metal powders) and wet sieving (e.g., soil fractions, mineral slurries, ceramic slips), with optional stainless-steel pans and splash guards available. All operational parameters—including amplitude, time, and pause intervals—are logged with timestamped metadata, enabling full traceability for GLP/GMP-compliant workflows. The unit meets CE marking requirements under the EU Machinery Directive 2006/42/EC and Electromagnetic Compatibility Directive 2014/30/EU.

Software & Data Management

While the TITAN450 operates as a standalone instrument via its integrated digital control panel, it features an RS-232 serial interface for integration into centralized LIMS or laboratory automation systems. External software (e.g., Endecotts’ optional SieveLog Suite) can retrieve run logs, store method templates, and export CSV-formatted sieve residue data—including cumulative % retained, % passing, and D10/D50/D90 calculations—directly to Excel or statistical analysis platforms. Audit trails include operator ID (via optional RFID badge reader), method version, environmental temperature/humidity (when paired with external sensors), and real-time amplitude verification—supporting compliance with FDA 21 CFR Part 11 when validated.

Applications

• Cement and concrete aggregates: grading of sand, gravel, and recycled concrete fines per ASTM C136/C136M and BS EN 933-1.
• Mining and metallurgy: liberation analysis of ore concentrates, tailings characterization, and mill circuit feed control.
• Pharmaceuticals: granule size distribution validation for direct compression blends, ensuring content uniformity and tablet dissolution predictability.
• Food & feed: particle integrity assessment of milled grains, dairy powders, and pet food kibbles to prevent caking or flow disruption.
• Environmental testing: soil texture classification (sand/silt/clay fractions) per USDA and ASTM D422 protocols.

FAQ

Can the TITAN450 be used for wet sieving with abrasive slurries?
Yes—the standard stainless-steel receiver pan and optional corrosion-resistant sieve frames (e.g., Hastelloy-coated wires) support prolonged exposure to acidic or alkaline suspensions. Flow-through rinse kits are available for automated post-sieving cleaning.
Is calibration traceable to national standards?
Amplitude and frequency calibration certificates are issued by Endecotts UK’s UKAS-accredited metrology lab (ISO/IEC 17025), with annual recalibration recommended for GMP-regulated environments.
Does the instrument support sieve stacks taller than 830 mm?
No—the maximum stable stack height is 830 mm due to dynamic center-of-gravity constraints; taller configurations risk resonance-induced instability and non-uniform energy transfer.
What maintenance is required beyond routine cleaning?
None—there are no lubricated bearings, gears, or belts. Annual inspection of electromagnetic coil impedance and spring integrity is advised, documented in the included maintenance logbook.
Can I retrofit older Endecotts shakers with TITAN450 control electronics?
No—the electromagnetic actuator, suspension geometry, and firmware architecture are platform-specific; retrofitting is not supported.