Hengyi HY-1080TYV Universal Testing Machine (Upgraded Retrofit System for Imported Tensile Testers)
| Brand | Hengyi / Hengyitest |
|---|---|
| Origin | Shanghai, China |
| Manufacturer Type | OEM/ODM Manufacturer |
| Country of Origin | China |
| Model | HY-1080TYV |
| Instrument Type | Electromechanical Universal Testing Machine |
| Accuracy Class | ≤ 0.5% |
| Load Capacity Options | 1 N to 10 kN (multi-sensor configurable) |
| Effective Test Width | 380 mm (expandable) |
| Effective Test Height | 800 mm (extendable) |
| Speed Range | 0.001–500 mm/min |
| Speed Accuracy | ±0.5% of indicated value |
| Force Resolution | ±500,000 counts (full-scale, no range switching) |
| Force Measurement Accuracy | ±0.5% of reading |
| Displacement & Strain Accuracy | ±0.5% of reading |
| Stress/Strain Control Range | 0.002–6% FS/s |
| Load Cell | High-precision bidirectional load cell (imported) |
| Drive System | Panasonic servo motor & driver (Japan) |
| Lead Screws | Preloaded precision ball screws (imported) |
| Frame | Rigid dual-column portal frame (customizable dual-test-space configuration) |
| Controller | Digital open/closed-loop controller with multilingual & unit-switching capability |
| Safety Features | Electronic limit protection, overload protection (10% over capacity), auto-diagnostic system, emergency stop, programmable test termination (load/displacement/time) |
| Power Supply | 220 V AC, 1 φ, 750 W |
| Dimensions (W×D×H) | 700 × 420 × 1510 mm |
| Weight | 180 kg |
Overview
The Hengyi HY-1080TYV Universal Testing Machine is an engineered retrofit solution designed specifically for the performance enhancement and functional modernization of legacy imported tensile testing systems. Built as a turnkey electromechanical universal tester, it operates on a static loading principle compliant with ASTM E4, ISO 7500-1, and GB/T 228.1 standards for force measurement accuracy and mechanical calibration traceability. Its dual-column portal architecture provides high structural rigidity and minimal deflection under load—critical for maintaining measurement fidelity during high-precision tensile, compression, flexure, peel, shear, and cyclic testing protocols. Unlike standalone replacements, the HY-1080TYV integrates seamlessly into existing laboratory infrastructure, enabling laboratories to retain calibrated fixtures, grips, and environmental chambers while upgrading core actuation, sensing, control, and data acquisition subsystems to current metrological and regulatory expectations—including GLP-compliant audit trails and 21 CFR Part 11-ready software configurations.
Key Features
- Rigid dual-column portal frame with preloaded high-accuracy ball screws (imported), ensuring axial alignment stability and minimal crosshead deflection across full stroke.
- Panasonic AC servo motor and digital drive system (Japan-sourced), delivering smooth, low-noise motion control with zero maintenance requirements over extended service intervals.
- High-stability bidirectional load cell (imported), certified to Class 0.5 accuracy per ISO 376, with full-scale resolution of ±500,000 digital counts and no internal range switching—maintaining consistent sensitivity from 0.1% to 100% FS.
- Modular digital controller supporting both open-loop speed control and closed-loop stress/strain/displacement regulation, with real-time feedback compensation and programmable ramp-hold-step profiles.
- Intuitive handheld remote interface enabling rapid jog, start/stop, and safety-initiated emergency halt—optimized for operator ergonomics in high-throughput QC environments.
- Comprehensive embedded safety architecture: electronic travel limits, hardware-based overload cutoff (10% over full scale), automatic diagnostic self-check at power-on and periodic runtime intervals, and fail-safe return-to-home functionality.
Sample Compatibility & Compliance
The HY-1080TYV accommodates a broad spectrum of specimen geometries and material classes without hardware modification. Standardized grip interfaces support flat, round, and irregular cross-sections—from sub-millimeter polymer filaments and metallic foils (e.g., Cu/Al photovoltaic ribbons) to orthopedic biomaterials, medical device components (sutures, stents,吻合器), elastomeric seals, composite laminates, and rigid thermosets. Its 380 mm test width and 800 mm vertical clearance allow integration with optional accessories including environmental chambers (−70 °C to +300 °C), video extensometers, and pneumatic wedge grips. All mechanical and electrical subsystems comply with CE Machinery Directive 2006/42/EC, EMC Directive 2014/30/EU, and IEC 61000-6-2/6-4 immunity/emission standards. Calibration documentation includes NIST-traceable certificates for load cell and displacement transducer verification.
Software & Data Management
Bundled with Hengyi TestMaster v5.2 software (Windows 10/11 compatible), the system supports automated test sequencing, real-time curve overlay, multi-channel synchronized acquisition (load, displacement, extensometer strain), and export to CSV, XML, and PDF formats. The software implements role-based user access control, electronic signatures, and immutable audit logs meeting FDA 21 CFR Part 11 requirements for regulated industries. Raw data files are timestamped, digitally signed, and stored with metadata including operator ID, calibration status, environmental conditions (if sensor-integrated), and test parameter history. Optional modules include ISO 6892-1 compliant tensile analysis, ASTM D638/D790 flexural modulus derivation, and custom report templates aligned with internal QA documentation workflows.
Applications
- Mechanical characterization of thin-film substrates (PV backsheet, flexible OLED encapsulation) under uniaxial tension and creep loading.
- Validation of adhesive bond strength in medical packaging (peel resistance per ASTM F88) and surgical tape integrity (tensile elongation at break).
- Compression testing of porous biomaterial scaffolds and hydrogel matrices under controlled strain rates (ISO 13314).
- Quality assurance of wire harnesses, battery tab welds, and semiconductor lead frames via micro-force tensile and bend fatigue cycling.
- Regulatory submission support for ISO 10993-12 extractables testing, where precise force-controlled puncture and tear resistance metrics are required.
- Evaluation of thermal insulation materials (aerogels, mineral wool) under compressive loading per ASTM C165 and EN 826.
FAQ
Can the HY-1080TYV be integrated with our existing imported Instron or Zwick test frame?
Yes—the HY-1080TYV is engineered as a drop-in retrofit platform. Mechanical mounting interfaces, signal I/O pinouts, and controller communication protocols (RS-232, Ethernet TCP/IP) are configurable to match legacy frame dimensions and control bus specifications.
Does the system support ASTM E8/E21 high-temperature tensile testing?
The base frame supports integration with third-party high-temperature furnaces (up to 1200 °C) and clip-on extensometers; temperature control and thermal compensation algorithms are enabled via optional firmware module.
Is calibration certification included with delivery?
Each unit ships with factory calibration reports traceable to CNAS-accredited standards, covering load cell linearity, displacement encoder accuracy, and speed uniformity—all verified per ISO 7500-1 Annex B procedures.
What is the recommended maintenance schedule?
No scheduled lubrication or drive system servicing is required. Annual verification of load cell and encoder calibration is advised; Hengyi provides remote diagnostic support and on-site recalibration services under extended service agreements.
Can test methods be exported/imported between instruments?
Yes—TestMaster uses XML-based method files that preserve all control parameters, safety thresholds, and reporting logic, enabling seamless replication across multiple HY-1080TYV units within a distributed lab network.
