LongerPump YT600-1J Industrial-Grade All-Stainless-Steel Peristaltic Pump

Overview

The LongerPump YT600-1J is an industrial-duty peristaltic pump engineered for continuous, high-flow fluid transfer in demanding manufacturing and process environments. Based on the positive displacement principle of roller compression against elastomeric tubing, it delivers precise, pulse-free, and contamination-free metering without requiring valves, seals, or wetted metal components. Its fully stainless-steel (304 SS) chassis provides structural rigidity, corrosion resistance, and compatibility with washdown and hygienic production areas—making it suitable for chemical dosing, bioprocess skids, wastewater treatment feed systems, and bulk liquid transfer where material integrity and operational reliability are critical.

Key Features

• Robust All-Stainless-Steel Construction: Entire enclosure, front panel, and mounting frame fabricated from AISI 304 stainless steel to withstand aggressive cleaning agents, high-humidity conditions, and ambient industrial contaminants.
• IP54 Environmental Protection: Dust-protected and splash-resistant design ensures stable operation in workshops, packaging lines, and outdoor-mounted process stations.
• High-Capacity Dual-Pump-Head Support: Accommodates either single or dual configurations of YZ35-13 or KZ35 pump heads—enabling scalable flow output up to 11,000 mL/min (single-channel) or parallelized throughput for redundancy or multi-stream distribution.
• Multi-Mode Control Architecture: Local operation via precision rotary speed knob and tactile direction/start-stop buttons; remote integration via isolated analog (4–20 mA / 1–10 V) or frequency-based (1–10 kHz) inputs—fully compatible with PLCs, DCS systems, and SCADA networks.
• Power-Fail Recovery Logic: Built-in non-volatile memory retains last operational state (speed, direction, run status); automatic resumption upon power restoration eliminates manual reconfiguration during utility interruptions.
• Dedicated Full-Speed Override: Momentary hardware button bypasses setpoint control for rapid tube priming, system purging, or emergency discharge—without altering stored parameters.

Sample Compatibility & Compliance

The YT600-1J interfaces exclusively with certified peristaltic tubing (e.g., Norprene®, PharMed® BPT, Viton®), eliminating risk of cross-contamination and enabling seamless changeover between incompatible fluids. Its mechanical design complies with CE safety directives (2014/30/EU EMC, 2014/35/EU LVD) and meets RoHS 2011/65/EU material restrictions. While not certified to ISO 13485 or FDA 21 CFR Part 11 out-of-the-box, its deterministic control architecture, repeatable speed regulation (±0.5% typical), and audit-ready external signal logging support validation under GMP/GLP frameworks when integrated into qualified systems. The IP54 rating aligns with IEC 60529 requirements for industrial enclosures in non-hazardous locations.

Software & Data Management

The YT600-1J operates as a standalone analog/digital actuator—no embedded firmware UI or onboard data storage. All configuration and monitoring occur externally via connected controllers (e.g., FK-1C dispensing module for timed cycles, batch counting, or interval-based start/stop logic). When paired with programmable logic controllers, real-time speed feedback, directional status, and fault signals (e.g., motor stall, overtemperature) can be logged with timestamped traceability. For regulated environments, third-party HMI software (e.g., Ignition SCADA, Siemens WinCC) may enforce electronic signatures, user-level access control, and 21 CFR Part 11-compliant audit trails—provided the host system implements appropriate security policies and validation protocols.

Applications

• Continuous additive dosing in polymer extrusion and coating lines
• Media feeding in large-scale bioreactors and fermentation tanks
• Chemical transfer in electroplating and surface treatment facilities
• Slurry and abrasive suspension handling in mining and mineral processing
• Sanitary CIP (Clean-in-Place) solution circulation in food & beverage plants
• Wastewater neutralization reagent delivery in municipal treatment systems

FAQ

What tubing sizes are compatible with the YZ35-13 and KZ35 pump heads?
The YZ35-13 head supports tubing IDs from 3.2 mm to 13 mm; the KZ35 accommodates IDs from 6.4 mm to 16 mm. Specific recommendations depend on target flow rate, pressure head, and chemical compatibility—consult the LongerPump Tubing Selection Guide (PN: TSG-2023).

Can the YT600-1J operate continuously at maximum speed (600 rpm)?
Yes—rated for indefinite duty cycle at full speed under nominal load and ambient temperature ≤35 °C. Derating is advised above 40 °C or when pumping viscous fluids (>1,000 cP) at high backpressure (>1.5 bar).

Is the aviation connector pinout standardized?
Pin assignments follow IEC 61076-2-101 for M12 x 1 coding. Detailed schematics—including isolation voltage ratings, signal impedance, and grounding topology—are provided in the YT600-1J Hardware Integration Manual (Rev. D).

Does the pump include overload or thermal protection?
Yes—integrated thermistor monitoring and current-limiting circuitry trigger automatic shutdown if winding temperature exceeds 90 °C or stall current persists >3 seconds. Recovery requires manual reset after cooldown.