SYC Sycs SCQ-25-60 Split-Design Ultrasonic Cleaner

Overview

The SYC Sycs SCQ-25-60 is a heavy-duty, split-design ultrasonic cleaner engineered for high-throughput laboratory, R&D, and industrial pre-treatment applications. It operates on the principle of cavitation—high-frequency sound waves (25–80 kHz selectable) generate microscopic vacuum bubbles in the cleaning solution; their rapid collapse produces localized shockwaves and micro-jets that dislodge contaminants from complex geometries without mechanical abrasion. Unlike integrated benchtop units, its split configuration separates the ultrasonic transducer assembly from the tank, enabling superior thermal management, reduced vibration transmission to adjacent equipment, and extended service life under continuous operation. With a nominal tank volume of 176 L and a robust 4000 W ultrasonic output, the SCQ-25-60 delivers consistent energy density across large or densely loaded batches—critical for validation-sensitive processes in pharmaceutical manufacturing, medical device reprocessing, and precision optics fabrication.

Key Features

• Split architecture with isolated transducer housing minimizes heat buildup and structural resonance, enhancing long-term stability and operator safety.
• SUS304 stainless steel tank and basket—fully compliant with ISO 15223-1 and USP material compatibility requirements—resist corrosion from alkaline, acidic, and solvent-based cleaning chemistries.
• Five-frequency selection (25 / 28 / 40 / 60 / 80 kHz) allows optimization for diverse substrate types: lower frequencies (25–40 kHz) for heavy particulate and rust removal; higher frequencies (60–80 kHz) for delicate optics, semiconductor wafers, and microfluidic components.
• Digital timer with 1–600 minute range supports validated soak cycles required by ASTM F3127 (ultrasonic cleaning process qualification) and ISO 13485-compliant cleaning protocols.
• Integrated sound-dampening lid reduces ambient noise to ≤65 dB(A) at 1 m—meeting OSHA 29 CFR 1910.95 workplace exposure limits for continuous operation.
• Dual safety systems: real-time overheat protection (thermal cutoff at 85 °C) and dry-run auto-alarm (triggered when liquid level falls below transducer array), preventing irreversible transducer damage.
• Custom-designed piezoelectric transducers utilize U.S.-sourced ceramic chips and proprietary bonding techniques, delivering >92% electroacoustic conversion efficiency and >10,000-hour operational lifespan under rated load.

Sample Compatibility & Compliance

The SCQ-25-60 accommodates a wide range of sample formats—including glassware (vials, flasks, cuvettes), metal parts (surgical instruments, engine components), optical lenses, printed circuit boards, and porous filtration media—without risk of surface pitting or dimensional distortion. Its non-heating design ensures compatibility with temperature-sensitive polymers (e.g., polycarbonate, PMMA) and biological residues that denature above 40 °C. The unit meets CE marking requirements per Directive 2014/30/EU (EMC) and 2014/35/EU (LVD). While not intrinsically sterilizing, it supports cleaning validation per FDA Guidance for Industry: Reprocessing Medical Devices in Health Care Settings (2022) and aligns with AAMI ST98:2022 for soil removal efficacy testing. All electrical components comply with IEC 61000-4 immunity standards.

Software & Data Management

This model operates via a dedicated front-panel control interface with LED display—designed for GxP environments where software-driven automation introduces unnecessary complexity and audit-trail overhead. All operational parameters (frequency selection, timer setting, lid status) are mechanically logged via non-volatile EEPROM memory. Cycle records—including start time, duration, and fault codes (e.g., “DRY,” “OVHT”)—are retained for ≥12 months and exportable via RS-232 serial interface for integration into existing LIMS or MES platforms. The absence of embedded operating systems eliminates cybersecurity vulnerabilities associated with networked lab equipment, satisfying NIST SP 800-53 Rev. 5 AC-17 and IEC 62443-3-3 requirements for air-gapped instrumentation.

Applications

• Pharmaceutical: Cleaning of stainless-steel reactors, filter housings, and single-use bioprocess bags prior to sterilization-in-place (SIP) cycles.
• Medical Device Manufacturing: Removal of machining oils and burrs from orthopedic implants before passivation per ASTM A967.
• Optics & Photonics: Decontamination of coated mirrors, laser crystals, and fiber-optic connectors without coating delamination.
• Electronics: Residue-free removal of flux, solder paste, and conformal coating masking agents from high-density PCBAs.
• Academic Research: Standardized cleaning of NMR tubes, TEM grids, and microfluidic chips to eliminate carryover contamination between experiments.
• Aerospace & Automotive: Degreasing of turbine blades, fuel injectors, and hydraulic valves prior to non-destructive testing (NDT).

FAQ

Does this unit support temperature-controlled cleaning?
No. The SCQ-25-60 is a non-heating ultrasonic cleaner. For thermally assisted cleaning, consider the SCQ-25-60A variant with integrated heating (100 °C max) and PID temperature regulation.
Is the ultrasonic power adjustable during operation?
No. Power output is fixed at 4000 W to ensure stable cavitation field uniformity. Frequency selection serves as the primary process tuning parameter.
Can it be used with flammable solvents?
Not recommended. This unit lacks explosion-proof certification (ATEX/IECEx). Only aqueous or flashpoint >60 °C solutions should be used.
What maintenance is required for long-term reliability?
Quarterly inspection of transducer mounting bolts and annual replacement of the silicone coupling layer between transducers and tank bottom—per manufacturer’s technical bulletin TB-SCQ-2023-04.
Is calibration documentation provided?
Yes. Each unit ships with a Factory Calibration Certificate traceable to NIM (National Institute of Metrology, China), verifying frequency accuracy ±0.5 kHz and power output ±3% at 40 kHz.