Thermo Fisher UV800 Laboratory Glassware Washer-Disinfector

Overview

The Thermo Fisher UV800 Laboratory Glassware Washer-Disinfector is an engineered solution for high-throughput, reproducible cleaning and thermal disinfection of laboratory glassware, metal instruments, and reusable plastic components. Designed according to ISO 15883-1 (Washer-Disinfectors for Medical Devices) and aligned with GLP/GMP environmental control expectations, the UV800 employs a validated thermodynamic cleaning process combining precise temperature-controlled alkaline/acidic detergent circulation, high-velocity rinse cycles, and forced-air drying at up to 120 °C. Its 211-liter chamber accommodates large-volume loads—up to 200+ items per cycle—making it suitable for core labs, clinical diagnostics facilities, forensic laboratories, and hospital central sterile supply departments (CSSD). The system integrates optional UV-C (254 nm) irradiation for supplemental surface microbial reduction and supports configurable disinfectant dosing for enhanced bioburden control where regulatory protocols require additional chemical validation steps.

Key Features

• High-Efficiency Thermal Disinfection: Achieves A0 ≥ 60 (EN ISO 15883-2) through programmable hot-air drying at up to 120 °C, ensuring inactivation of vegetative microorganisms including Escherichia coli, Staphylococcus aureus, and Candida albicans.
• Variable-Frequency Wash Pump: Delivers adjustable flow rates up to 550 L/min with soft-start capability—minimizing mechanical stress on delicate or heterogeneous loads (e.g., borosilicate glassware alongside stainless-steel surgical tools).
• Modular Program Architecture: Supports up to 80 user-defined wash cycles; each configurable for detergent type (alkaline/acidic), dosing volume, pump sequence timing, rinse water quality (deionized/tap), number of rinses, drying duration, and final temperature setpoint.
• Energy-Optimized Thermal Design: Insulated chamber walls with low-conductivity refractory material reduce heat loss by >30% versus conventional designs, lowering operational energy consumption while maintaining consistent thermal profiles across full-load conditions.
• Customizable Load Handling: Interchangeable rack systems—including dedicated holders for pipettes, volumetric flasks, Petri dishes, and sterilizable surgical instruments—ensure optimal orientation, drainage, and spray coverage for residue-free outcomes.

Sample Compatibility & Compliance

The UV800 is validated for use with Class I–III laboratory glassware (e.g., Pyrex®, Duran®), stainless-steel instruments (including laparoscopic and orthopedic tools), autoclavable polymers (e.g., polycarbonate, PEEK), and silicone tubing. It complies with key international standards including ISO 15883-1 (washer-disinfector safety and performance), ISO 13485 (medical device QMS requirements), and EN 61000-6-3 (EMC emissions). Optional UV-C lamp integration meets supplementary disinfection guidance outlined in ASTM E3135 (Standard Guide for UV-C Applications in Healthcare Environments). All software logs—including cycle parameters, temperature/time curves, detergent usage, and door interlock status—are timestamped and exportable for audit readiness under FDA 21 CFR Part 11 and EU Annex 11 requirements.

Software & Data Management

The embedded controller features a 7-inch capacitive touchscreen interface with multilingual support (English, Spanish, German, Chinese). Cycle data—including real-time temperature, pressure, flow rate, and door status—is recorded at 1-second intervals and stored locally for ≥12 months. Audit trails are immutable and include operator ID, parameter changes, and alarm events. Data export is supported via USB 2.0 or Ethernet (TCP/IP) using CSV or XML formats compatible with LIMS integration. Optional software modules enable remote monitoring, email-based alarm notifications, and automated report generation compliant with ISO/IEC 17025 documentation requirements.

Applications

• Pre-analytical sample preparation in clinical chemistry and microbiology labs
• Residue removal from HPLC vials, GC autosampler tubes, and ICP-MS sample introduction systems
• Decontamination of forensic evidence containers and DNA extraction consumables
• Processing of reusable surgical instruments in hospital CSSDs meeting HTM 01-01 and AAMI ST49 guidelines
• Validation-supporting cleaning of bioreactor vessels and downstream processing equipment in pharmaceutical QC environments

FAQ

Does the UV800 meet regulatory requirements for medical device reprocessing?
Yes—the system conforms to ISO 15883-1 and can be validated per AAMI TIR34 for critical and semi-critical device reprocessing when operated with appropriate detergents and cycle parameters.
Can the UV800 be integrated into a laboratory’s existing water purification system?
Yes—its inlet accepts deionized, reverse-osmosis, or softened municipal water; optional pre-filtration kits are available for particulate and chlorine removal.
Is validation documentation provided with the instrument?
Thermo Fisher supplies IQ/OQ documentation templates and factory-installed calibration certificates for temperature sensors and flow meters; PQ support is available upon request.
What maintenance intervals are recommended?
Daily visual inspection of filters and seals; quarterly descaling of heating elements and pump manifolds; annual verification of temperature uniformity and UV-C irradiance output (if equipped).
Can custom wash programs be password-protected?
Yes—administrator-level access controls restrict editing of predefined cycles, and all parameter modifications are logged with user identification and timestamp.