TianYuan TY-8000A 100 kN Electromechanical Universal Testing Machine
| Brand | TianYuan |
|---|---|
| Origin | Jiangsu, China |
| Manufacturer Type | Direct Manufacturer |
| Equipment Type | Electromechanical Universal Testing Machine |
| Model | TY-8000A 100 kN |
| Max. Test Load | 100 kN (10,000 kgf) |
| Load Resolution | 1/500,000 FS |
| Load Accuracy | ≤ ±0.5% of reading |
| Force Measurement Range | 0.4–100% FS |
| Strain Measurement Range | 0.2–100% FS |
| Force Control Rate Range | 0.01–5% FS/s |
| Deformation Control Rate Range | 0.02–5% FS/s |
| Crosshead Travel (excl. grips) | 1200 mm |
| Effective Width | 550 mm |
| Test Speed Range | 0.001–500 mm/min |
| Speed Accuracy | ≤ ±0.3% |
| Displacement Resolution | 0.001 mm |
| Power Supply | 380 V AC, 1.6 kW |
| Dimensions (W×D×H) | 1150 × 700 × 2300 mm |
| Weight | 1000 kg |
Overview
The TianYuan TY-8000A 100 kN Electromechanical Universal Testing Machine is a high-precision, servo-controlled static mechanical testing system engineered for standardized tensile, compression, bending, shear, and peel testing of metallic materials—including structural steels, alloy steels, stainless steels, and cold-rolled sheet products. It operates on the principle of controlled displacement or force application via a closed-loop electromechanical actuation system, enabling precise quantification of mechanical properties such as yield strength (Rp0.2), ultimate tensile strength (Rm), elongation at break (A5/A10), Young’s modulus (E), flexural modulus, fracture energy, and cyclic deformation behavior under low-frequency loading protocols. Designed in full compliance with ISO 6892-1, ASTM E8/E21, EN 10002-1, and GB/T 228.1, the system delivers traceable, reproducible results suitable for quality control laboratories, R&D centers, and third-party certification facilities operating under GLP or ISO/IEC 17025 frameworks.
Key Features
- High-rigidity dual-column frame with precision-ground ball screws (Taiwan TBI) and planetary gear reducer (LIMIN, Taiwan) for minimal backlash (< 1 arcmin), high positional repeatability, and maintenance-free long-term operation.
- DSP + MCU-based all-digital closed-loop control architecture enabling simultaneous real-time regulation of force, displacement, and strain—supporting constant-rate, constant-load, constant-strain, and programmed multi-step test profiles.
- Integrated high-sensitivity load cell (IMG, USA) with 1/500,000 internal resolution and ≤ ±0.5% linearity error across 0.4–100% full scale; calibrated per ISO 376 and verified to GB/T 16825 Class 0.5.
- AC servo motor drive system (Panasonic, Japan) delivering smooth, noiseless motion from 0.001 to 500 mm/min with speed accuracy ≤ ±0.3%, ensuring compliance with rate-sensitive standards such as ASTM D638 and ISO 527-1.
- Modular extensometer interface supporting clip-on, video, or non-contact digital image correlation (DIC) inputs—fully compatible with GB/T 12160 Class 1 requirements for strain measurement.
- Pre-installed TianYuan proprietary testing software with dynamic real-time plotting, automated parameter extraction (e.g., Rp0.2, Rm, A, E), customizable report templates, and native Excel export with audit-trail-enabled data logging compliant with FDA 21 CFR Part 11 principles.
Sample Compatibility & Compliance
The TY-8000A accommodates standard tensile specimens per ASTM E8M (flat and round), ISO 6892-1 (Type 1A, 2, 5), GB/T 228.1 (P1, P2, P3), and JIS Z 2241, with optional hydraulic wedge grips, pneumatic side-action clamps, or custom fixtures for threaded rods, weld joints, or coated sheet metal. Its mechanical design satisfies GB/T 2611 (General Technical Requirements for Testing Machines) and GB/T 16491 (Electronic Universal Testing Machines), while metrological validation follows GB/T 16825 (Verification of Force Testing Machines) and ISO 7500-1 (Static Calibration). The system supports full traceability through NIST-traceable load calibration certificates and is routinely deployed in labs undergoing CNAS, UKAS, or A2LA accreditation audits.
Software & Data Management
TianYuan TestSuite v4.2 provides intuitive GUI-driven test setup, live curve overlay (Force vs. Displacement, Stress vs. Strain, Load vs. Time), and post-test analytical tools including hysteresis loop analysis, modulus calculation via tangent/secant methods, and automatic yield point detection using ISO 6892-1 Annex C algorithms. All raw data are stored in encrypted binary format with embedded metadata (operator ID, timestamp, environmental conditions, calibration status). Export options include CSV, XML, and formatted PDF reports with embedded graphs, statistical summaries, and pass/fail evaluation against user-defined limits. Audit trails record every parameter change, result modification, or calibration event—enabling full compliance with GMP/GLP documentation requirements and internal QA review cycles.
Applications
- Metallurgical QC: Routine tensile verification of hot-rolled coils, rebar, seamless tubes, and forged components per ASTM A615, EN 10025, or GB/T 1499.2.
- Material Development: Characterization of high-strength low-alloy (HSLA) steels, dual-phase (DP) grades, and TRIP steels under monotonic and low-cycle fatigue loading.
- Weld Evaluation: Transverse tensile testing of butt-welded joints in pressure vessel fabrication (ASME BPVC Section IX).
- Research Laboratories: Mechanical property mapping of thermomechanically treated microstructures and interfacial adhesion assessment in clad steel plates.
- Third-Party Certification: Accredited testing for CE marking, PED 2014/68/EU conformity assessments, and ISO 3834 welding procedure qualification.
FAQ
What international standards does the TY-8000A support out-of-the-box?
The system includes pre-configured test methods for ASTM E8, ISO 6892-1, GB/T 228.1, EN 10002-1, JIS Z 2241, and DIN 50145—with automatic unit conversion and reporting templates aligned to each standard’s annexes.
Is the load cell calibrated and certified?
Yes—each unit ships with a factory calibration certificate traceable to NIM (China National Institute of Metrology), valid for 12 months. Optional annual recalibration services include ISO/IEC 17025-accredited certification.
Can the machine integrate with existing LIMS or MES platforms?
Via TCP/IP or RS-232, the controller supports ASTM E1382-compliant data streaming and OPC UA connectivity for seamless integration into enterprise lab informatics systems.
What safety features are included?
Dual-channel emergency stop circuitry, mechanical overload protection, crosshead position limit switches, and software-enforced upper/lower bounds on force, displacement, and rate—all compliant with EN ISO 13857 and GB/T 2611 Clause 7.3.
Does the system support cyclic testing?
Yes—it performs fully programmable low-cycle fatigue tests (LCF) with symmetric/asymmetric waveforms (sine, triangle, trapezoidal), up to 5 Hz frequency, with closed-loop control of peak load, displacement amplitude, or strain range.
