Zhengye ASIDA6050 Automatic 2D Vision Measuring Machine

Overview

The Zhengye ASIDA6050 Automatic 2D Vision Measuring Machine is a high-precision coordinate metrology system engineered for non-contact geometric inspection of manufactured parts in quality control, R&D, and production environments. Operating on the principle of optical triangulation and digital image correlation, the system captures high-resolution CCD imagery through a telecentric optical path, enabling sub-micron-level measurement of planar features—including points, lines, circles, arcs, rectangles, polygons, and complex contours—without physical probe contact. With optional tactile probing modules, the platform supports hybrid 2.5D measurement workflows; when integrated with Z-axis auto-focus and calibrated height mapping routines, it delivers traceable 3D surface topography data compliant with ISO 1101 (Geometrical Product Specifications) and ISO 10360 (Coordinate Measuring Machine acceptance criteria). Designed for industrial durability, the ASIDA6050 integrates granite structural rigidity, air-bearing motion guidance, and servo-controlled positioning to maintain long-term metrological stability under ambient workshop conditions.

Key Features

• Grade-0 natural granite base and column structure—exhibiting thermal stability <0.5 µm/°C and hardness ≥650 HV, minimizing drift during extended operation.
• Air-bearing guided X- and Y-axes with granite ways ensure frictionless, vibration-damped linear motion and positional repeatability ≤±3 µm across full travel.
• German-sourced toothless lead screw and precision ball screw drive on the worktable—eliminating backlash and supporting smooth, low-noise translation at speeds up to 300 mm/s.
• Japanese Panasonic AC servo motors with closed-loop feedback provide synchronized, programmable motion control across all three axes (X/Y/Z), compatible with G-code and IEC 61131-3 instruction sets.
• Ring-type LED cold illumination system—uniform, flicker-free, and thermally neutral—with adjustable intensity and multi-quadrant lighting modes to optimize edge contrast for diverse material surfaces (e.g., anodized aluminum, machined steel, PCB substrates).
• Motorized zoom objective (0.7×–5×) coupled with high-sensitivity 5 MP progressive-scan CCD sensor enables continuous video magnification from 25× to 180×, preserving pixel-level fidelity and MTF >65% at Nyquist frequency.

Sample Compatibility & Compliance

The ASIDA6050 accommodates flat, rigid components up to 650 × 550 mm on its tempered optical glass stage, rated for static loads up to 30 kg. It supports reflective, translucent, and semi-opaque specimens—including metal stampings, injection-molded plastics, printed circuit boards, gaskets, and precision sheet metal parts—without requiring surface coating or fixturing beyond standard vacuum or mechanical clamping. All measurement algorithms comply with ISO 5725 (accuracy and precision of measurement methods) and ISO 14253-1 (GPS — Inspection by measurement of workpieces). The system’s uncertainty budget is documented per ISO/IEC 17025 requirements and supports calibration traceability to NIM (National Institute of Metrology, China) or NIST-traceable artifacts. Optional upgrade paths include ISO 17025-accredited factory calibration certificates and on-site verification reports aligned with ANSI/ASME B89.1.10M.

Software & Data Management

AISDA VMA 3.00.01 is a Windows-based metrology software suite supporting multilingual UI (Simplified Chinese, Traditional Chinese, English) and conforming to FDA 21 CFR Part 11 requirements for electronic records and signatures. It provides audit-trail logging, user-role access control (administrator/operator/auditor), and encrypted database storage of measurement programs, raw images, and result histories. Measurement routines support both manual point-and-click geometry construction and automated feature recognition via edge-thresholding, sub-pixel interpolation (centroid, least-squares fitting), and GD&T evaluation (position, concentricity, profile, flatness). Export capabilities include industry-standard DXF for CAD comparison, Excel-compatible CSV/ODS for SPC analysis, Word-formatted inspection reports, and customizable templates with company branding, revision control, and signature fields. Raw image archives are stored in lossless TIFF format with embedded metadata (timestamp, operator ID, lens configuration, lighting settings).

Applications

• Dimensional verification of stamped and bent sheet metal components in automotive Tier-1 supplier QA labs.
• PCB solder mask alignment and pad-to-pad spacing validation in electronics manufacturing.
• Tooling inspection for injection molds—measuring cavity depth, gate location, and ejection pin positions relative to datums.
• GD&T compliance testing per ASME Y14.5 for position, symmetry, and composite profile tolerances on machined aerospace brackets.
• Reverse engineering of legacy mechanical parts where CAD models are unavailable—generating DXF outlines for CAM programming.
• Research applications in microfabrication, where micron-scale feature registration and overlay accuracy are critical.

FAQ

What standards does the ASIDA6050 comply with for measurement traceability?

The system supports calibration against certified reference artifacts traceable to NIM or NIST, and its uncertainty budget complies with ISO/IEC 17025 and ISO 14253-1. Factory calibration reports include expanded uncertainty (k=2) statements.
Can the software generate SPC-ready data outputs?

Yes—measurement results export directly to Excel (.xlsx) and CSV formats with timestamps, tolerance limits, and statistical parameters (X̄, R, Cp, Cpk), fully compatible with Minitab, JMP, and custom SPC dashboards.
Is remote diagnostics and firmware update supported?

AISDA VMA 3.00.01 includes secure remote desktop capability (with user consent) and over-the-air firmware update functionality via HTTPS-encrypted channels, subject to network policy configuration.
Does the system meet cleanroom compatibility requirements?

While not rated for ISO Class 5 environments, the ASIDA6050 operates effectively in ISO Class 7–8 cleanrooms when equipped with optional HEPA-filtered air supply for air bearings and non-outgassing granite surface treatment.
What is the recommended maintenance interval for optical and mechanical subsystems?

Annual preventive maintenance is advised, including encoder recalibration, air filter replacement, granite surface inspection, and objective lens cleaning using ISO 10110-compliant protocols. Maintenance logs are archived within the software audit trail.