Jihengpin HP-YSY3000 Electronic Compression Testing Instrument for Corrugated Board Edge Crush Test (ECT), Ring Crush Test (RCT), Flat Crush Test (FCT), and Ply Adhesion Test (PAT)
| Brand | Jihengpin |
|---|---|
| Origin | Shandong, China |
| Manufacturer Type | Direct Manufacturer |
| Model | HP-YSY3000 |
| Measurement Range | 60–3000 N |
| Accuracy | <1% (typical ≤0.3%) |
| Resolution | 0.1 N |
| Platen Speed | 12.5 ± 2.5 mm/min |
| Platen Diameter | 120 mm (customizable) |
| Max Platen Gap | 80 mm (customizable) |
| Power Supply | AC 220 V, 3 A, 50 Hz |
| Dimensions (W×D×H) | 360 × 330 × 510 mm |
| Weight | ~55 kg |
Overview
The Jihengpin HP-YSY3000 Electronic Compression Testing Instrument is a dedicated mechanical testing system engineered for standardized evaluation of compressive strength properties in paperboard and corrugated packaging materials. It operates on the principle of controlled uniaxial compression between parallel platens, applying calibrated force at a defined rate to measure resistance under standardized geometries and boundary conditions. Designed in strict accordance with ISO 3037 (Corrugated fiberboard — Determination of edge crush resistance), ISO 7263 (Corrugated fiberboard — Determination of ring crush resistance), ISO 3035 (Corrugated fiberboard — Determination of flat crush resistance), and ISO 13820 (Corrugated fiberboard — Determination of ply adhesion), the instrument delivers repeatable, traceable results essential for quality assurance in packaging R&D, production control, and supplier qualification. Its microprocessor-based load control architecture ensures stable force application and high-fidelity data acquisition across all four primary test modes—Edge Crush Test (ECT), Ring Crush Test (RCT), Flat Crush Test (FCT), and Ply Adhesion Test (PAT)—making it a core compliance tool for laboratories operating under ISO/IEC 17025, TAPPI T 811, T 822, T 825, and T 839 protocols.
Key Features
- Four-in-one modular test capability: ECT, RCT, FCT, and PAT—each executed via standardized fixtures and preconfigured test routines
- High-precision load cell with 0.1 N resolution and verified accuracy ≤0.3% full scale, traceable to national metrological standards
- Constant-rate platen displacement at 12.5 ± 2.5 mm/min, compliant with ASTM D642, ISO 3037, and GB/T 6546
- Dual-platen configuration with 120 mm diameter (standard), adjustable gap up to 80 mm to accommodate varying specimen thicknesses and fixture heights
- Integrated microcomputer control system with intuitive PVC membrane keypad and backlit LCD display for real-time parameter input, status monitoring, and result visualization
- Automated test sequence: auto-zeroing, specimen detection, load ramping, peak-force capture, automatic return-to-start, and pass/fail classification based on user-defined thresholds
- Onboard thermal mini-printer for immediate hard-copy output of test ID, sample dimensions, grammage, measured force (N), calculated strength (kN/m or N/m), and timestamp
- Rugged steel frame construction with vibration-dampened base, optimized for long-term stability in industrial QC environments
Sample Compatibility & Compliance
The HP-YSY3000 accommodates standard specimens prepared per TAPPI and GB/T methods: 15 × 100 mm strips for ECT (GB/T 6546), 15.2 × 12.7 mm rings for RCT (GB/T 2679.8), 100 × 100 mm squares for FCT (GB/T 2679.6), and 25 × 100 mm laminated strips for PAT (GB/T 6548). All test fixtures—including edge crush guides, ring crush center disks, flat crush platens, and adhesive peel jigs—are manufactured to dimensional tolerances specified in ISO 1924-2 and TAPPI T 811. The instrument meets the mechanical and procedural requirements of ISO/IEC 17025 Clause 6.4 (Equipment) and supports GLP-compliant operation through documented calibration intervals, operator access logs, and maintenance records. It is routinely deployed in labs undergoing FDA-registered packaging validation and IATF 16949-certified supply chain audits.
Software & Data Management
While the HP-YSY3000 operates as a standalone benchtop instrument with embedded firmware, its data output structure is fully compatible with laboratory information management systems (LIMS) and statistical process control (SPC) platforms. All printed reports include machine ID, operator code, date/time stamp, environmental condition notes (optional manual entry), and raw force vs. time metadata. For enhanced traceability, users may integrate optional RS-232 or USB-to-serial adapters to export ASCII-formatted test records—including peak load, deformation at peak, and loading rate—for post-processing in Excel, Minitab, or JMP. Calibration certificates and uncertainty budgets are provided per ISO/IEC 17025 Annex A.3, and firmware updates maintain alignment with evolving editions of ISO 3037 and GB/T 6546.
Applications
- Corrugated board manufacturing: Routine ECT verification for FEFCO/EMEA box design validation
- Paper mill quality control: RCT screening of linerboard and medium to predict converting performance
- Package engineering labs: FCT correlation studies with Box Compression Test (BCT) modeling using McKee equation inputs
- Supplier qualification programs: PAT assessment to verify starch bond integrity and minimize delamination risk
- Regulatory submission support: Generation of test evidence for ISTA 3A, ASTM D4169, and Amazon Packaging Support Program (APSP) compliance dossiers
- Educational institutions: Hands-on instruction in fiber-based material mechanics, failure mode analysis, and standardization frameworks
FAQ
What standards does the HP-YSY3000 comply with?
It conforms to GB/T 6546 (ECT), GB/T 2679.8 (RCT), GB/T 6548 (PAT), GB/T 2679.6 (FCT), ISO 3037, ISO 7263, ISO 3035, ISO 13820, and TAPPI T 811, T 822, T 825, and T 839.
Can the instrument be calibrated externally?
Yes—load cell calibration is performed using certified deadweight standards traceable to CNAS-accredited metrology institutes; annual recalibration is recommended per ISO/IEC 17025.
Is software included for PC-based data analysis?
No proprietary software is bundled, but ASCII data output enables direct import into third-party SPC or statistical analysis tools without vendor lock-in.
Are custom platen sizes available?
Yes—platen diameters (e.g., 80 mm, 150 mm) and maximum gap height can be modified at order stage to meet specialized test method requirements.
Does the system support audit trails for regulated environments?
While the base unit lacks electronic audit trail functionality, its printed reports contain immutable identifiers (test ID, timestamp, operator), satisfying basic FDA 21 CFR Part 11 recordkeeping for non-GMP packaging QA applications.
