Hengyi HY-0580KLM Single-Column Electronic Universal Testing Machine
| Brand | Hengyi |
|---|---|
| Origin | Shanghai, China |
| Manufacturer Type | Direct Manufacturer |
| Product Category | Domestic |
| Model | HY-0580KLM |
| Instrument Type | Electronic Universal Testing Machine |
| Load Capacity Options | 1 N to 5000 N (interchangeable load cells) |
| Force Accuracy | ≤ ±0.5% of reading |
| Effective Test Width | 120 mm |
| Effective Test Height | 800 mm |
| Speed Range | 0.001–500 mm/min |
| Speed Accuracy | ±0.5% of set value |
| Displacement Accuracy | ±0.5% of reading |
| Strain Measurement Accuracy | ±0.5% of reading |
| Force Resolution | ±500,000 counts (full-scale, no range switching) |
| Stress Control Rate Range | 0.005–6 %FS/s |
| Strain Control Rate Range | 0.002–6 %FS/s |
| Constant-Load/Displacement/Strain Control Accuracy | ±0.1% FS (≥10% FS), ±1% FS (<10% FS) |
| Safety Features | Electronic limit protection, overload protection (10% over capacity), auto-diagnostic system |
| Power Supply | 220 V AC, 750 W |
| Dimensions (W×D×H) | 470 × 400 × 1510 mm |
| Weight | 120 kg |
Overview
The Hengyi HY-0580KLM is a single-column electronic universal testing machine engineered for high-precision mechanical property evaluation of metallic alloys, fiber-reinforced composites (including steel fibers), polymers, textiles, elastomers, and thin-section specimens. It operates on the principle of servo-controlled electromechanical actuation, applying controlled tensile, compressive, flexural, shear, peel, and tear forces while synchronously measuring force, displacement, and strain with traceable metrological integrity. Designed for laboratories requiring compliance with international mechanical testing standards—including ASTM E4, ASTM D638, ISO 6892-1, ISO 527-1, GB/T 228.1, GB/T 1040, GB/T 3923, and JIS Z 2241—the HY-0580KLM delivers repeatable, auditable test data suitable for quality control, R&D validation, and regulatory submissions.
Key Features
- Single-column rigid frame architecture optimized for stability and minimal deflection during high-resolution low-force testing (down to 1 N full scale)
- Interchangeable precision load cells covering a broad dynamic range: 1 N, 5 N, 10 N, 20 N, 50 N, 100 N, 200 N, 500 N, 1000 N, 2000 N, 3000 N, and 5000 N—enabling seamless transition between micro-tensile and macro-mechanical testing
- True high-resolution force measurement system with ±500,000 internal counts, maintaining constant resolution across the entire measurement span without auto-ranging or digitization artifacts
- Wide-speed actuation (0.001–500 mm/min) with closed-loop velocity control accuracy of ±0.5% of set value, supporting quasi-static to moderate-rate loading protocols
- Dual-mode motion control: manual jog for rapid specimen positioning and programmable automated return to home position post-test
- Integrated electronic limit switches and real-time overload protection (triggered at 110% of selected load cell capacity) to prevent mechanical damage and ensure operator safety
- Self-diagnostic firmware that continuously monitors drive system voltage, current, thermal load, and sensor signal integrity—logging anomalies and initiating fail-safe shutdown when thresholds are exceeded
Sample Compatibility & Compliance
The HY-0580KLM accommodates specimens up to 120 mm wide and 800 mm tall, making it ideal for standardized test bars, yarns, filaments, coated fabrics, thin metal strips, and short-length steel fibers embedded in cementitious matrices. Its modular gripping system supports wedge-action, pneumatic, hydraulic, and custom-designed fixtures—including fiber-specific clamps with serrated jaws and low-slip surface treatment to prevent slippage during high-strength fiber rupture tests. The instrument conforms to GB/T 2611–2007 (General Technical Requirements for Testing Machines), GB/T 16491–2008 (Electronic Universal Testing Machines), and GB/T 16852.1–2008 (Verification of Static Uniaxial Testing Machines). Calibration certificates traceable to national metrology institutes (e.g., NIM China) are available upon request. All hardware and firmware configurations support audit-ready documentation per GLP and GMP environments.
Software & Data Management
Equipped with Windows-based Hengyi TestMaster™ software, the HY-0580KLM provides full parametric test method definition—including multi-step stress/strain rate profiles, conditional stopping criteria (e.g., fracture detection, yield point identification, fixed displacement), and real-time pass/fail logic. Raw data streams (force, displacement, extensometer strain) are captured at ≥1 kHz sampling rate and stored in ASCII-compatible .csv format for third-party statistical analysis (e.g., JMP, Minitab, Python/Pandas). Software supports user-defined report templates compliant with ISO/IEC 17025 reporting requirements, including automatic inclusion of calibration dates, operator ID, environmental conditions, and uncertainty budgets. Optional FDA 21 CFR Part 11-compliant configuration includes electronic signatures, role-based access control, and immutable audit trails for regulated pharmaceutical or biomedical material testing.
Applications
- Tensile characterization of steel fibers used in high-performance concrete reinforcement (ASTM C1550, EN 14651)
- Mechanical evaluation of polymer matrix composites and short-fiber thermoplastics (ISO 527, ASTM D3039)
- Peel strength assessment of laminated packaging films and adhesive tapes (ASTM D903, ISO 8510-2)
- Compression testing of foam materials and soft biomaterials (ASTM D3574, ISO 3386)
- Bending modulus and flexural strength determination for brittle ceramics and dental resins (ISO 178, ASTM D790)
- Quality assurance of fasteners, springs, and miniature mechanical components under static loading
- Teaching and method development in university materials science and mechanical engineering laboratories
FAQ
What load cell options are supported by the HY-0580KLM?
The system accepts 12 standard load cells ranging from 1 N to 5000 N; users may install multiple cells and switch between them via software configuration without recalibration.
Does the machine support extensometer integration?
Yes—both contact-type clip-on and non-contact video extensometers can be connected via analog or digital interfaces for high-accuracy strain measurement independent of crosshead displacement.
Can test methods be exported and shared across instruments?
Test method files (.hym) are portable and interoperable across all Hengyi machines running TestMaster v4.2 or later, enabling lab-wide standardization and method transfer validation.
Is technical support available outside mainland China?
Hengyi provides remote diagnostics, firmware updates, and English-language application engineering support via secure VPN and TeamViewer; local service partners are available in Southeast Asia, the Middle East, and select EU countries.
How is traceability maintained for calibration records?
Each instrument ships with a factory calibration certificate referencing CNAS-accredited reference standards; users may schedule annual recalibration through Hengyi’s ISO/IEC 17025-certified service centers or authorized metrology labs.
