Hengyi HY-0580N Electronic Tensile Testing Machine
| Brand | Hengyi |
|---|---|
| Origin | Shanghai, China |
| Manufacturer Type | Direct Manufacturer |
| Equipment Type | Electronic Tensile Testing Machine |
| Model | HY-0580N |
| Max Load Capacity | 5000 N (configurable) |
| Load Cell Accuracy | 0.01% FS |
| Measurement Accuracy | < ±1% |
| Test Speed Range | 0.001–500 mm/min |
| Speed Accuracy | ±0.5% |
| Stroke Accuracy | ±0.5% |
| Displacement Accuracy | ±0.5% |
| Effective Width | 150 mm |
| Effective Stroke | 800 mm (extendable) |
| Safety Features | Electronic limit protection, emergency stop, overload protection |
| Power Supply | 220 V AC |
| Unit Weight | ~85 kg |
| Dimensions (W×D×H) | 590 × 355 × 1640 mm |
Overview
The Hengyi HY-0580N Electronic Tensile Testing Machine is a single-column universal testing system engineered for precision mechanical property characterization of metallic and non-metallic materials. It operates on the principle of controlled uniaxial force application via a high-resolution servo-motor-driven ball-screw actuation system. The machine applies tensile, compressive, flexural, peel, puncture, and yield loads while synchronously measuring load, displacement, and deformation with traceable metrological integrity. Designed to meet the functional and regulatory expectations of ISO 6892-1, ASTM E8/E21, ISO 527, ASTM D638, ASTM D790, and GB/T 228.1 standards, it serves as a foundational instrument in quality control laboratories, R&D facilities, and accredited testing centers requiring repeatable, auditable mechanical test data.
Key Features
- High-performance DSP-based control platform delivering real-time data acquisition at up to 10 kHz sampling rate, ensuring fidelity in dynamic load-response profiling.
- USB 1.1 full-speed interface (12 Mb/s) with hot-plug capability and software-configurable I/O mapping—enabling seamless integration with legacy and modern PC environments (Windows XP through Windows 11).
- Four-layer PCB architecture with optimized grounding and differential signal routing, minimizing electromagnetic interference in industrial or shared lab environments.
- Modular safety architecture including programmable electronic stroke limits, hardware-triggered emergency stop, and dual-stage overload cutoff—compliant with EN ISO 13850 and ANSI B11.19 requirements.
- Multi-language, multi-unit software interface (HYtestV7.0) supporting nine languages and unit systems (N, kN, lbf, kgf, tonf, kPa, MPa), facilitating global deployment and cross-regional method harmonization.
- Configurable test protocols with automated rupture detection, return-to-start positioning, and conditional termination (time-, load-, or displacement-based), reducing operator dependency and inter-test variability.
Sample Compatibility & Compliance
The HY-0580N accommodates specimens ranging from thin polymer films (≥10 µm thickness) to metallic rods (≤10 mm diameter) and composite laminates (≤150 mm wide × 800 mm stroke). Grip options include pneumatic, wedge, and vise-type configurations for flat, round, or irregular geometries. All firmware and software modules are validated against GLP and GMP principles; audit trail functionality—including user login history, parameter change logs, and raw-data timestamping—is enabled by default. The system supports 21 CFR Part 11-compliant electronic signatures when deployed with appropriate IT infrastructure and validation documentation.
Software & Data Management
HYtestV7.0 provides ISO/IEC 17025-aligned test sequence definition, real-time curve overlay, and parametric post-processing (e.g., Young’s modulus, yield point offset, elongation at break, Poisson’s ratio). Raw data exports in CSV, XML, and proprietary .HDT formats preserve metadata (calibration ID, operator, environmental conditions). SQL-backed database architecture ensures scalable storage, version-controlled method templates, and role-based access control. Optional API integration enables bidirectional communication with LIMS platforms (e.g., Thermo Fisher SampleManager, LabVantage) and MES systems.
Applications
This system is routinely deployed in:
- Materials qualification per aerospace specifications (e.g., AMS 4911, ASTM B557M)
- Medical device component validation (ISO 10993-12, ASTM F2129)
- Automotive elastomer certification (SAE J2238, ISO 37)
- Pharmaceutical packaging integrity testing (ASTM F88, ISO 11607-2)
- Academic research on nanocomposites, hydrogels, and bioresorbable polymers
- Third-party certification labs performing CNAS-accredited tests under ISO/IEC 17025 scope
FAQ
What calibration standards does the HY-0580N support?
It accepts NIST-traceable load cell calibrations and displacement verification using Class M1 grade gauge blocks or laser interferometry—fully documented per ISO/IEC 17025 Clause 6.6.
Can the system perform cyclic fatigue testing?
Yes—when equipped with optional closed-loop strain control and waveform generation module, it executes sinusoidal, trapezoidal, or user-defined load/displacement profiles up to 5 Hz (with appropriate fixturing and thermal management).
Is remote diagnostics available?
Standard USB connectivity allows remote desktop-assisted troubleshooting; optional Ethernet adapter enables SNMP-based network monitoring and firmware OTA updates.
How is data integrity ensured during power interruption?
Non-volatile memory buffers capture last 5 seconds of active test data; auto-resume functionality reinitializes test parameters upon recovery without manual recalibration.
Does the software comply with FDA 21 CFR Part 11?
Yes—when deployed with password-protected user roles, electronic signature workflows, and immutable audit trails, it satisfies Part 11 Subpart B requirements for electronic records and signatures.
