Hengyi HY-0230ZS Desktop Universal Tensile Testing Machine

Overview

The Hengyi HY-0230ZS Desktop Universal Tensile Testing Machine is an electromechanical static testing system engineered for precision mechanical property characterization of low-to-medium force-range materials. Based on servo-controlled uniaxial loading principles, it applies controlled tensile, compressive, flexural, shear, peel, tear, and cyclic loads to specimens—enabling quantitative determination of mechanical parameters including ultimate tensile strength, yield strength (for metals), elastic modulus (E), elongation at break, secant modulus, compressive yield stress, and deformation behavior under constant load or displacement rate. Its compact single-column architecture integrates high-rigidity structural design with closed-loop motion control, making it suitable for routine quality control, R&D validation, and standardized compliance testing in regulated environments.

Key Features

• Single-column, high-stiffness frame constructed from precision-machined aluminum alloy and reinforced steel components, minimizing deflection during high-load testing.
• Japanese Panasonic AC servo motor and digital drive system—maintenance-free, with smooth torque delivery across the full speed range (0.001–300 mm/min).
• Precision preloaded ball screw assembly (imported) ensures axial alignment stability and eliminates backlash during bidirectional actuation.
• U.S.-sourced dual-range load cell with automatic recognition capability—capable of seamless switching between 1 N and 2000 N capacities without recalibration.
• Digital controller supporting multi-language UI (English, German, French, Spanish, Chinese) and unit systems (N, kN, lbf, kgf, MPa, psi), configurable for open-loop or closed-loop operation (stress, strain, or displacement control).
• Detachable handheld remote control unit for intuitive jog-mode positioning, emergency stop activation, and real-time parameter adjustment without PC dependency.
• Integrated electronic limit protection, overload cutoff (110% FS), and self-diagnostic routines for drive voltage, current, and sensor signal integrity—triggering immediate shutdown upon anomaly detection.

Sample Compatibility & Compliance

The HY-0230ZS accommodates a broad spectrum of specimen geometries and material classes, including thin films (polymer, aluminum/copper foil), fine wires (Cu, NiTi, stainless steel), photovoltaic interconnect ribbons, biomedical sutures, elastomeric foams, adhesive tapes, paperboard, wood veneers, composite laminates, and pharmaceutical tablet coatings. With an effective test width of 120 mm and vertical travel of 300 mm, it supports standardized specimen configurations per ASTM D638 (plastics), ASTM D3039 (composites), ISO 527, ISO 6892-1 (metals), ISO 179 (impact-flexural), and USP (pharmaceutical mechanical testing). Optional extensometers (contact and non-contact) and large-deformation fixtures enable full compliance with ISO 527-2, ASTM E8/E21, and EN 10002-1 requirements for strain-sensitive measurements. The system’s ≤0.5% accuracy class satisfies GLP/GMP documentation needs when paired with audit-trail-enabled software (see Software section).

Software & Data Management

Bundled Hengyi TestMaster v4.x software provides real-time data acquisition at up to 1 kHz sampling rate, synchronized force-displacement-strain recording, and automated calculation of ASTM/ISO-defined parameters (e.g., Young’s modulus via initial linear slope, yield offset method per ISO 6892-1). All test sequences are timestamped, user-ID logged, and stored in encrypted .hdt binary format with embedded metadata (operator, calibration ID, environmental conditions). Export options include CSV, PDF reports (with customizable templates), and XML for LIMS integration. When configured with optional Dell workstation and HP printer, the system meets FDA 21 CFR Part 11 requirements for electronic records and signatures—including role-based access control, audit trail review, and electronic signature capture for test approval.

Applications

• Quality assurance of flexible packaging films (peel strength, seal integrity, puncture resistance)
• Mechanical screening of battery electrode foils and solar cell interconnects
• Characterization of hydrogels, suture materials, and drug-eluting stent coatings
• Validation of adhesive bond strength in automotive trim assemblies
• Tensile fatigue profiling of elastomeric seals under cyclic loading
• Educational labs for materials science curricula requiring hands-on stress-strain curve generation
• Regulatory submission support for ISO 13485-certified medical device manufacturers

FAQ

What load cell capacities are supported out-of-the-box?
The HY-0230ZS ships with one standard load cell; however, its auto-recognition interface supports hot-swapping of up to six calibrated load cells (1 N, 5 N, 10 N, 50 N, 200 N, 1000 N, and 2000 N) without firmware reconfiguration.
Is third-party calibration certification included?
A factory-issued calibration certificate traceable to CNAS-accredited standards is provided. Optional Shanghai Institute of Measurement and Testing Technology (SIMT) certification is available upon request.
Can the system perform creep or stress-relaxation tests?
Yes—via custom test profiles in TestMaster software, enabling hold steps at defined load or displacement levels with time-based data logging up to 999 hours.
What safety features prevent operator injury during high-speed return?
Mechanical end-stop switches, software-enforced velocity limits during return mode, and dual-channel emergency stop circuitry compliant with IEC 60204-1 ensure fail-safe deceleration and power cutoff.
Are test method templates preloaded for common standards?
Yes—ASTM D638, ISO 527-2, ISO 6892-1, ASTM D882, and GB/T 1040.1 are preconfigured with correct ramp rates, hold durations, and pass/fail logic.