Hengyi HY-0580YYUUUUI Dual-Arm Electronic Universal Testing Machine
| Brand | Hengyi / Hengyitest |
|---|---|
| Origin | Shanghai, China |
| Manufacturer Type | Direct Manufacturer |
| Regional Classification | Domestic (China) |
| Model | HY-0580YYUUUUI |
| Instrument Type | Electronic Universal Testing Machine |
| Load Capacity | 5000 N |
| Accuracy Class | 0.5 |
| Effective Test Width | 1100 mm |
| Effective Test Height | 700 mm |
| Speed Range | 0.001–500 mm/min |
| Speed Accuracy | ±0.5% of indicated value |
| Force Resolution | ±500000 counts (full-scale, no range switching) |
| Force Measurement Range | 0.1/100–99.9999% FS |
| Displacement Accuracy | ±0.5% of indicated value |
| Strain Measurement Accuracy | ±0.5% of indicated value |
| Stress Control Rate Range | 0.005–6% FS/s |
| Strain Control Rate Range | 0.002–6% FS/s |
| Constant-Load/Displacement/Strain Control Range | 0.5–99.9999% FS |
| Overload Protection | Activates at >110% FS |
| Power Supply | 220 V AC, single-phase |
| Rated Power | 750 W |
| Net Weight | 350 kg |
| Dimensions (W×D×H) | 1400 × 800 × 1600 mm |
Overview
The Hengyi HY-0580YYUUUUI Dual-Arm Electronic Universal Testing Machine is a high-precision static mechanical testing system engineered for rigorous evaluation of structural integrity and mechanical performance in automotive interior components—particularly laminated glass assemblies, bonding interfaces (e.g., polyurethane adhesives between tempered glass and metal substrates), and composite trim materials. It operates on the principle of controlled uniaxial force application under programmable displacement, load, or strain control modes, conforming to standardized quasi-static test protocols defined in ISO 6892-1, ASTM E8/E21, GB/T 228.1, and JIS Z 2241. The system is specifically validated for the critical automotive requirement: applying a sustained 1960 N vertical tensile load to a glass assembly without observable delamination, edge lift, or interfacial separation—ensuring compliance with OEM specifications for passenger safety and long-term durability.
Key Features
- Dual-column rigid frame architecture with precision-ground ball screws and preloaded linear guides, ensuring minimal deflection (<0.02 mm under full 5000 N load) and high axial alignment stability.
- 0.5-class accuracy certified force measurement system using hermetically sealed, temperature-compensated S-type load cells with ±500000-count internal resolution—enabling traceable, reproducible quantification across the full 0.1%–99.9999% FS range without auto-ranging artifacts.
- Wide dynamic speed range (0.001–500 mm/min) with closed-loop servo control and ±0.5% speed fidelity—supporting both slow-rate creep/stress-relaxation tests and rapid pull-to-failure characterization.
- Integrated electronic limit switches, real-time overload detection (>110% FS), and autonomous diagnostic routines that continuously monitor drive current, encoder feedback, and sensor output integrity—triggering immediate shutdown upon anomaly detection.
- Motorized crosshead with dual-speed (coarse/fine) positioning and programmable return-to-start functionality, enabling efficient batch testing and repeatable fixture setup.
- Modular load frame design accommodating custom fixtures—including specialized glass-edge clamping jaws, PU-bond peel adapters, and door module top-out force simulators—as specified per OEM engineering drawings (e.g., GMW14872, Ford CETP 00.00-L-467).
Sample Compatibility & Compliance
The HY-0580YYUUUUI accommodates flat, curved, and laminated specimens up to 1100 mm wide and 700 mm tall—ideal for full-size automotive door glass panels, instrument panel substrates, headliner composites, and airbag cover materials. It supports standard test geometries (dog-bone, rectangular, disc) as well as non-standard geometries via user-defined fixture mounting. The system complies with regulatory and industry-standard requirements including ISO 179 (impact), ISO 527 (tensile), ISO 14129 (interlaminar shear), ASTM D3039 (composite tensile), and GB/T 1040 (plastics). All force, displacement, and strain data channels are calibrated per ISO/IEC 17025 guidelines, with documented uncertainty budgets available upon request. Audit-ready operation supports GLP/GMP environments through optional 21 CFR Part 11-compliant software modules with electronic signatures, audit trails, and data integrity controls.
Software & Data Management
Equipped with Hengyi’s proprietary TestMaster Pro v4.2 software, the system delivers ISO-compliant test sequencing, real-time parameter monitoring, and automated report generation in PDF, Excel, and XML formats. Users can define multi-step test profiles—including preload conditioning, ramp-hold cycles, and failure-triggered termination—and embed company logos, test IDs, operator credentials, and calibration certificates directly into reports. Raw data export includes time-stamped force-displacement-strain arrays with metadata (temperature, humidity, calibration date, operator ID). Optional API integration enables bidirectional communication with LIMS (e.g., LabWare, Thermo SampleManager) and MES platforms for automated job dispatch and result ingestion. Software validation documentation (IQ/OQ/PQ) is provided for regulated laboratories.
Applications
- Automotive glass bonding strength verification (PU/glass/metal interfaces) per OEM specifications.
- Door module top-out force measurement during window regulator actuation simulation.
- Tensile, compression, flexural, and shear testing of thermoplastic elastomers (TPE), polypropylene (PP), ABS, and natural fiber-reinforced composites used in dashboards and consoles.
- Peel and tear resistance assessment of decorative laminates, leatherette overlays, and acoustic foams.
- Creep and stress relaxation behavior of viscoelastic sealants and gasket materials at elevated temperatures (when paired with environmental chamber).
- Educational and R&D use in university materials science labs for fundamental mechanical property mapping of novel polymer blends and recycled composites.
FAQ
What standards does the HY-0580YYUUUUI support out-of-the-box?
Pre-configured test methods include ISO 6892-1 (tensile metals), ASTM D638 (plastics), GB/T 228.1 (Chinese metallics), and JIS Z 2241 (Japanese steel). Custom method templates can be built for proprietary OEM protocols.
Can the system perform cyclic fatigue testing?
Yes—via optional waveform generator module supporting sinusoidal, triangular, and trapezoidal load/displacement waveforms up to 5 Hz, with cycle counting and crack initiation detection logic.
Is third-party calibration certification included?
A factory-issued ISO/IEC 17025-accredited calibration certificate (traceable to NIM, China) is supplied with each unit; annual recalibration services are available through Hengyi’s CNAS-certified service centers.
What is the warranty coverage and service response time?
Standard 24-month parts-and-labor warranty; priority on-site technical support within 72 hours in Tier-1 Chinese cities, with remote diagnostics enabled via secure TLS-encrypted connection.
Does the machine support integration with environmental chambers?
Yes—the dual-arm frame provides unobstructed access for horizontal or vertical chamber docking (up to −40°C to +150°C); thermal expansion compensation algorithms are embedded in firmware.
