YANRUN YR2010-Z Semi-Automatic Vision Measuring Machine
| Brand | YANRUN |
|---|---|
| Origin | Shanghai, China |
| Manufacturer Type | Direct Manufacturer |
| Country of Origin | China |
| Model | YR2010-Z |
| Price | USD 1 (FOB Shanghai) |
| Measurement Accuracy | ±(3 + L/200) µm |
| Encoder Resolution | 1 µm (Closed-Loop Precision Linear Encoder) |
| Optical Magnification | 20×–140× (Optional Custom Range: 40×–280×) |
| Camera | Hikvision High-Speed Fiber-Optic Industrial Digital CCD |
| Illumination | Imported LED Ring/Circular Cold Light Source |
Overview
The YANRUN YR2010-Z Semi-Automatic Vision Measuring Machine is an entry-level precision coordinate metrology system engineered for non-contact 2D geometric measurement of machined parts, stamped components, PCBs, and micro-fabricated features. It operates on the principle of high-resolution optical imaging combined with calibrated stage displacement and sub-pixel edge detection algorithms. The system integrates a rigid granite base (Grade 00, flatness ≤3 µm), crossed roller linear guides, and closed-loop 1 µm resolution linear encoders on X-, Y-, and Z-axes to ensure mechanical stability and positional repeatability. Designed for ISO 9001-certified manufacturing environments and QC laboratories, the YR2010-Z supports traceable dimensional verification in accordance with ISO 10360-7 (coordinate measuring machines) and ASTM E29-23 (standard practice for using significant digits in test data). Its modular architecture allows seamless integration into existing quality workflows without requiring cleanroom infrastructure or vibration isolation tables.
Key Features
- Rigid metrological foundation: 00-grade granite base and column with surface flatness ≤3 µm, minimizing thermal drift and mechanical deformation.
- Closed-loop motion control: Precision servo-driven Z-axis with auto-focus capability and 1 µm encoder resolution across all three axes.
- High-fidelity optical subsystem: 0.7×–4.5× continuous zoom telecentric lens paired with Hikvision industrial CCD camera featuring fiber-optic data transmission for low-noise, high-frame-rate image acquisition.
- Multi-spectrum illumination: Dual-mode imported LED ring and coaxial cold light sources enable optimized contrast for both surface-edge and profile-edge measurement—critical for detecting burrs, chamfers, and thin-wall features.
- Intuitive operator interface: Multi-language ZONSON intelligent metrology software with real-time video overlay, dynamic crosshair alignment, and on-screen calibration prompts.
Sample Compatibility & Compliance
The YR2010-Z accommodates workpieces up to 200 mm × 100 mm × 180 mm (X × Y × Z), making it suitable for small-to-medium mechanical parts, connectors, watch components, medical device housings, and semiconductor packaging substrates. Sample mounting is facilitated via standard M6/T-slot table configurations; optional vacuum chucks or custom fixtures are available upon request. All measurement routines comply with GLP documentation requirements—including audit-trail-enabled calibration logging, user-access-controlled parameter locking, and timestamped result export. Software-generated reports include full metadata (operator ID, calibration certificate ID, environmental conditions, uncertainty budget per GUM guidelines), satisfying internal QA audits and external ISO/IEC 17025 accreditation criteria.
Software & Data Management
ZONSON metrology software provides native support for EN/ISO/ANSI GD&T standards, enabling direct evaluation of parallelism, perpendicularity, concentricity, position tolerance, circular runout, and profile of a line/surface. The DC300解析 system delivers 0.1 µm interpolation resolution for sub-pixel edge detection. Data export formats include .xlsx (SPC-ready), .pdf (print-optimized), .dxf (CAD interoperability), and .dwg (AutoCAD import). SPC modules calculate Cp/Cpk, control charts (X̄-R, X̄-S), and capability histograms with assignable cause tagging. All software operations conform to FDA 21 CFR Part 11 requirements when deployed with electronic signature configuration and role-based access control (RBAC). Audit trails record every measurement event—including parameter changes, calibration interventions, and report generation—with immutable timestamps.
Applications
- Dimensional validation of CNC-machined aerospace fasteners and hydraulic valve plates.
- GD&T inspection of automotive brake caliper brackets and sensor housings.
- PCB pad-to-pad spacing, solder mask opening verification, and fiducial alignment accuracy assessment.
- Medical device component inspection: catheter hub geometry, syringe barrel concentricity, and microfluidic channel width uniformity.
- Educational metrology labs for teaching coordinate measurement principles, uncertainty analysis, and ISO geometric tolerancing.
FAQ
What is the maximum permissible error (MPE) specification for this instrument?
The stated measurement uncertainty is ±(3 + L/200) µm, where L is the measured length in millimeters—consistent with ISO 10360-7 Annex B for vision-based CMMs.
Can the system perform true 3D measurements?
Yes—when equipped with the optional Renishaw PH10M probe head and ruby stylus, the YR2010-Z achieves tactile 3D point cloud acquisition with Z-axis repeatability ≤1.5 µm.
Is the software compliant with FDA 21 CFR Part 11?
Yes—the ZONSON platform supports electronic signatures, audit trail retention, and user privilege management required for regulated life science and pharmaceutical applications.
Does the machine require periodic recalibration by a certified lab?
Annual traceable calibration using NIST-traceable artifacts (e.g., step gauges, ball bars, grid plates) is recommended; onboard self-calibration routines verify optical magnification and encoder linearity between formal calibrations.
What environmental conditions are recommended for optimal performance?
Operating temperature: 20 ± 1 °C; humidity: 40–60% RH non-condensing; ambient vibration: <0.25 µm peak-to-peak below 10 Hz.
