YANRUN YR5040CNC Fully Automated 3D Vision Measuring System
| Brand | YANRUN |
|---|---|
| Origin | Shanghai, China |
| Manufacturer Type | Original Equipment Manufacturer (OEM) |
| Product Category | Domestic |
| Model | YR5040CNC |
| Operation Mode | Fully Automatic |
| XY-Axis Measurement Accuracy | (3 + L/200) µm |
| Z-Axis Measurement Accuracy | (5 + L/200) µm |
| Enclosed Linear Encoder Resolution | 1 µm |
| XY-Axis Traverse Speed | 280 mm/s |
| Z-Axis Traverse Speed | 100 mm/s |
| Optical Magnification | 0.7×–4.5× |
| System Magnification | 21×–200× |
| Camera | Hikvision GigE Color Industrial Digital Camera |
| Surface Illumination | 5-Ring 8-Zone LED Cold Light Source, 256-Step Brightness Control |
| Edge Illumination | LED Cold Light Source, 256-Step Brightness Control |
Overview
The YANRUN YR5040CNC is a high-precision, fully automated 3D vision measuring system engineered for metrological-grade dimensional inspection of mechanical parts, precision molds, electronic components, and micro-fabricated assemblies. Based on non-contact optical imaging metrology, it employs a calibrated telecentric optical path, motorized zoom lens, and high-resolution industrial camera to acquire sub-pixel edge data across X, Y, and Z axes. Its measurement architecture integrates closed-loop motion control with high-stability granite base (Grade 00, flatness ≤3 µm), crossed-roller linear guides, and DC servo-driven CNC axes—ensuring thermal stability, mechanical repeatability, and long-term geometric fidelity. Designed for compliance-critical environments, the system operates within a controlled metrology lab environment (20°C ±2°C, humidity 30–80%, vibration <0.002 g below 15 Hz) and supports temperature-compensated measurement via real-time thermal expansion correction algorithms.
Key Features
- Fully automated CNC motion control across X, Y, and Z axes with programmable trajectory planning and dynamic acceleration/deceleration profiles.
- High-stability structural platform: Grade 00 granite base and column with surface flatness ≤3 µm; parallel crossed-roller linear guides for minimal axial deviation.
- Precision metrology feedback: Enclosed 1 µm-resolution linear encoders on all three axes, eliminating backlash and thermal drift errors associated with open-loop stepper systems.
- Optical subsystem: 6.5:1 motorized zoom lens with manual/automatic magnification switching; no recalibration required after zoom adjustment due to built-in geometric calibration mapping.
- Dual independent illumination system: 5-ring 8-zone surface LED lighting (256-step intensity control per zone) and coaxial edge LED lighting—enabling adaptive contrast optimization for both reflective and translucent features.
- Auto-focus capability with Z-axis height measurement function: Focus-based height profiling enables accurate topography acquisition without tactile probing.
- Integrated GigE color industrial camera (Hikvision) delivering high SNR, low-latency image capture at up to 30 fps—optimized for real-time edge detection and sub-pixel centroid calculation.
Sample Compatibility & Compliance
The YR5040CNC accommodates workpieces up to 500 × 400 × 180 mm (L × W × H) and supports loads up to 25 kg. Its non-destructive optical measurement principle ensures compatibility with fragile, soft, or coated surfaces—including PCBs, silicon wafers, plastic injection-molded parts, stamped metal components, and precision machined housings. The system conforms to foundational metrological practices aligned with ISO 10360 (Geometrical Product Specifications — Acceptance and verification tests for coordinate measuring machines), ISO 1101 (Geometrical tolerancing), and ASTM E29 (Standard Practice for Using Significant Digits in Test Data). While not certified to ISO/IEC 17025, its traceable accuracy model (XY: (3 + L/200) µm; Z: (5 + L/200) µm) permits integration into GLP/GMP workflows where instrument qualification (IQ/OQ/PQ) is performed per internal SOPs. Environmental operating specifications meet IEC 60068-2 standards for temperature, humidity, and vibration resilience.
Software & Data Management
The system runs YANRUN’s proprietary CNC4000 control firmware and CNC Smart Metrology Software Suite—a Windows-based application supporting multilingual UI (English, Simplified/Traditional Chinese, Japanese, Korean). Core capabilities include parametric feature extraction (points, lines, circles, arcs, ellipses, slots, R-chamfers), geometric construction (bisectors, tangents, intersections, best-fit centroids), GD&T evaluation (flatness, roundness, position, perpendicularity, concentricity), and coordinate system alignment (3-point, 2-line, image registration, fixture-based referencing). Measurement tasks can be scripted, batch-executed, and exported in CSV, Excel (.xlsx), Word (.docx), PDF, DXF, and AutoCAD-compatible formats. SPC modules import .rst result files for statistical process monitoring (X̄-R charts, Cp/Cpk analysis). All measurement sessions record full audit trails—including operator ID, timestamp, environmental logs, calibration status, and raw image snapshots—supporting FDA 21 CFR Part 11 readiness when deployed with validated electronic signature and access control policies.
Applications
The YR5040CNC serves as a primary dimensional verification tool in quality assurance labs, R&D centers, and contract manufacturing facilities. Typical use cases include: first-article inspection of CNC-machined aerospace fittings; GD&T validation of automotive transmission housings; contour analysis of medical device injection molds; thickness and coplanarity assessment of semiconductor leadframes; aperture and pitch verification of precision stencil masks; and post-process deformation analysis of heat-treated sheet metal components. Optional Renishaw PH10M+ probe head integration extends functionality to tactile 3D point-cloud acquisition—enabling hybrid measurement strategies for features inaccessible to optical methods (e.g., deep bores, blind holes, matte-black surfaces).
FAQ
What is the maximum part size this system can measure?
The working volume is 500 mm (X) × 400 mm (Y) × 180 mm (Z), with a maximum load capacity of 25 kg.
Does the system support GD&T evaluation per ISO 1101?
Yes—it calculates and reports straightness, circularity, position, parallelism, perpendicularity, angularity, and concentricity using standardized least-squares and minimum-zone algorithms.
Can measurement results be exported to statistical process control software?
Yes—CSV and .rst outputs are natively supported; SPC modules perform Cp, Cpk, Pp, Ppk, and control chart generation directly within the software.
Is CAD-to-part comparison available?
Yes—the software imports DXF files, overlays nominal geometry onto measured contours, and displays deviation heatmaps with configurable tolerance bands.
How does the system handle thermal expansion effects?
It applies real-time temperature compensation using user-input ambient temperature and material-specific coefficients of thermal expansion (CTE), adjusting dimensional results to a reference 20°C condition.
