TianYuan TY8000-WAW Electro-Hydraulic Servo Universal Testing Machine
| Brand | TianYuan |
|---|---|
| Origin | Jiangsu, China |
| Manufacturer Type | Direct Manufacturer |
| Country of Origin | China |
| Model | TY8000-WAW |
| Instrument Type | Electro-Hydraulic Servo Testing Machine |
| Max Test Force | 100–2000 kN |
| Force Measurement Range | 1%–100% of full scale |
| Force Indication Error | ±1% |
| Stress Rate Control Range | 1–60 MPa/s |
| Displacement Rate Control Range | 0.5–50 mm/min |
| Strain Rate Control Range | 0.00025–0.0025 s⁻¹ |
| Max Tensile Space | 560–700 mm |
| Max Compressive Space | 530–600 mm |
| Round Specimen Clamping Diameter | Φ6–Φ70 mm |
| Flat Specimen Thickness Capacity | 0–50 mm |
| Max Bend Span | 400–600 mm |
| Shear Specimen Diameter | Φ10 mm |
| Column Spacing | 460–600 mm |
| Total Power | 1.2–6 kW |
| Dimensions (L×W×H, mm) | 700×450×1780 to 1200×850×2900 |
| Net Weight | 1500–5500 kg |
| Compliance | GB/T 2611-2007, GB/T 16826-2008, GB/T 228.1-2021 |
Overview
The TianYuan TY8000-WAW electro-hydraulic servo universal testing machine is a precision-engineered mechanical test system designed for static mechanical property evaluation of metallic and non-metallic materials under tension, compression, bending, shear, peel, and tear loading conditions. Built upon a robust dual-zone, oil-cylinder-below frame architecture, the system integrates high-fidelity hydraulic actuation with closed-loop servo control to deliver stable load application, repeatable displacement tracking, and high-fidelity strain monitoring. Its force generation relies on a high-response servo-controlled hydraulic pump unit coupled with a precision load cell and piston displacement transducer, enabling compliant operation across ASTM E4, ISO 7500-1, and GB/T 228.1-2021 requirements for Class 1 accuracy in static tensile testing. The machine supports both manual and automated test execution modes, with real-time synchronization between mechanical actuation and digital data acquisition—ensuring traceability, reproducibility, and audit readiness in GLP- and GMP-aligned environments.
Key Features
- Dual-space structural design with bottom-mounted hydraulic cylinder, enabling independent adjustment of tensile and compressive test zones via motorized crosshead positioning.
- Hydraulically actuated, self-aligning wedge grips with manual or optional automatic clamping mechanisms—optimized for round specimens (Φ6–Φ70 mm) and flat specimens (up to 50 mm thick).
- Integrated electro-hydraulic servo control system featuring real-time feedback from load cell, extensometer (optional), and piston displacement sensor—supporting stress-, strain-, and displacement-rate control modes per ISO 6892-1 and GB/T 228.1.
- Modular control console running Windows-based proprietary software compatible with Windows 10/11; supports dual-display configuration for simultaneous curve visualization and parameter monitoring.
- Full-scale force measurement range from 1% to 100% of selected capacity (100–2000 kN), with ≤±1% indication error conforming to GB/T 16826-2008 and ISO 7500-1 Class 1 calibration standards.
- Comprehensive environmental adaptability: rated for ambient temperatures 10–35°C, relative humidity ≤80%, and installation on vibration-isolated concrete foundations meeting ISO 14644-1 Class 8 cleanroom floor specifications.
Sample Compatibility & Compliance
The TY8000-WAW accommodates standard and custom geometries per ISO 6892-1, ASTM E8/E21, and GB/T 228.1-2021—including round, flat, notched, and sheet-type specimens. It supports routine validation of yield strength (ReH, ReL), ultimate tensile strength (Rm), total elongation (Agt), reduction of area (Z), modulus of elasticity (E), and proof strengths (Rp0.2, Rt0.5). All test procedures, data handling, and report generation comply with national and international regulatory frameworks: GB/T 2611-2007 (general requirements for testing machines), GB/T 16826-2008 (electro-hydraulic servo universal testing machines), and ISO 17025:2017 (competence of testing laboratories). Optional configurations include digital extensometers (ISO 9513 Class 1), environmental chambers (−70°C to +300°C), and video extensometry for non-contact strain measurement—each validated for use within FDA 21 CFR Part 11-compliant workflows when paired with audit-trail-enabled software modules.
Software & Data Management
The embedded TianYuan TestMaster™ software provides full lifecycle test management—from method definition and operator authentication to raw data capture, post-test reanalysis, and PDF/Excel report export. Raw analog signals are digitized at ≥10 kHz sampling rate and stored with timestamped metadata (operator ID, environmental conditions, calibration status, specimen ID). Curve replay supports localized zoom, derivative calculation (dF/dt, dδ/dt), and overlay comparison across multiple tests. All numerical outputs—including Fel, Feh, Fm, Rel, Reh, Rp, Rt, Agt, Z—are auto-calculated per GB/T 228.1 rounding rules (e.g., strength values to 0.1 MPa, elongation to 0.1%). Audit trails record every user action, parameter change, and data export event—enabling full compliance with GLP documentation requirements and internal quality audits.
Applications
Typical applications span R&D, QC, and third-party certification labs across aerospace (Ti-6Al-4V tensile verification), automotive (steel sheet formability testing), construction (rebar yield characterization), biomedical (polymer implant fatigue pre-screening), and energy sectors (wind turbine blade composite compression analysis). The system is routinely deployed for supplier qualification per IATF 16949, material release per ASTM A615/A615M, and failure analysis per ISO 20412. Its modular architecture allows seamless integration into automated lab networks via TCP/IP or RS-232 interfaces, supporting centralized data aggregation in LIMS environments.
FAQ
What standards does the TY8000-WAW comply with for calibration and testing?
It meets GB/T 2611-2007, GB/T 16826-2008, GB/T 228.1-2021, ISO 7500-1 Class 1, and ASTM E4 requirements for force verification and static mechanical testing.
Can the system be upgraded with an extensometer for true strain measurement?
Yes—both clip-on and non-contact video extensometers compliant with ISO 9513 Class 1 are available as factory-installed or retrofitted options.
Is the software compliant with FDA 21 CFR Part 11 for electronic records?
When configured with role-based access control, electronic signatures, and immutable audit trails, the TestMaster™ software supports Part 11 compliance for regulated pharmaceutical and medical device testing.
What maintenance intervals are recommended for hydraulic system integrity?
Oil filtration and system pressure calibration are recommended every 1,000 operational hours or annually—whichever occurs first—per manufacturer’s maintenance schedule.
Does the machine support multi-step cyclic testing protocols?
Standard firmware supports up to 99 programmable steps per test sequence, including hold, ramp, and return-to-zero phases—suitable for creep, relaxation, and low-cycle fatigue pre-characterization.
