TianYuan TY-2002 Multi-Head Rubber and Plastic Thickness Gauge
| Brand | TianYuan |
|---|---|
| Origin | Jiangsu, China |
| Manufacturer Type | Direct Manufacturer |
| Country of Origin | China |
| Model | TY-2002 |
| Quotation | Upon Request |
| Measurement Range | 0–10 mm (customizable beyond standard range) |
| Resolution | 0.01 mm |
| Upper Anvil Diameter | 6 ± 0.05 mm |
| Applied Weights | 130 g, 110 g, and 10 g |
| Probe Tip Diameters | φ2 mm, φ4 mm × 1 mm, φ5 mm, φ10 mm |
| Dimensions (L×W×H) | 145 mm × 195 mm × 80 mm |
Overview
The TianYuan TY-2002 Multi-Head Rubber and Plastic Thickness Gauge is a precision mechanical thickness measurement instrument engineered for consistent, repeatable determination of thickness and thickness uniformity in elastomeric and thermoplastic materials. It operates on the principle of controlled-force mechanical contact measurement—applying standardized dead-weight loads via calibrated anvil assemblies to compress compliant specimens under defined conditions, thereby eliminating operator-induced variability. Designed in strict accordance with HG 2041 (Technical Specifications for Rubber Thickness Gauges) and GB/T 5723 (Methods for Dimensional Measurement of Vulcanized Rubber Test Pieces and Products), the TY-2002 supports quality control workflows in rubber compounding, extrusion, calendering, and cable sheathing production where dimensional stability directly correlates with mechanical performance and regulatory conformance.
Key Features
- Multi-head modular probe configuration: Interchangeable anvil tips (φ2 mm, φ4 mm × 1 mm rectangular, φ5 mm, and φ10 mm) enable optimized contact geometry for diverse specimen geometries—from thin elastomer films to thick molded rubber parts and insulated wire jackets.
- Standardized loading system: Three precision-machined weights (10 g, 110 g, and 130 g) provide traceable, reproducible contact pressure per HG 2041 requirements; each weight corresponds to defined surface stress regimes for comparative analysis across material classes.
- High-resolution analog dial indicator: 0.01 mm resolution over a 0–10 mm full-scale range ensures detection of subtle thickness gradients and edge tapering critical in process validation and incoming inspection.
- Rigid cast aluminum base frame: Minimizes flexure during measurement, maintaining perpendicular alignment between upper anvil and lower support plate—essential for minimizing cosine error in non-planar or low-modulus samples.
- Calibration-ready design: Includes dedicated calibration shims and documented traceability pathways compatible with internal metrology procedures aligned with ISO/IEC 17025 requirements.
Sample Compatibility & Compliance
The TY-2002 accommodates flat, slightly curved, or gently contoured specimens up to 10 mm thick, including vulcanized rubber sheets, thermoplastic elastomer (TPE) slabs, PVC insulation layers, silicone gaskets, and cross-linked polyethylene (XLPE) cable jackets. Its mechanical loading protocol satisfies the force application criteria specified in ASTM D374 (Standard Test Methods for Thickness of Solid Electrical Insulating Materials), ISO 2781 (Rubber—Determination of Density), and GB/T 528 (Vulcanized Rubber—Determination of Tensile Stress–Strain Properties), where thickness input directly influences calculated physical property values. The instrument’s construction and operational methodology are consistent with GLP-compliant laboratory practices, supporting audit-ready documentation when integrated into QC record systems.
Software & Data Management
As a manually operated mechanical gauge, the TY-2002 does not incorporate embedded electronics or digital output interfaces. However, its analog readout is fully compatible with external data capture solutions—including USB-connected dial indicator adapters and vision-based metrology platforms—enabling integration into LIMS or MES environments. When used in conjunction with TianYuan’s optional TY-DIGI-PRO data logger (sold separately), users can achieve timestamped, operator-ID-tagged measurement logs compliant with FDA 21 CFR Part 11 requirements for electronic records and signatures. Calibration certificates include uncertainty budgets referenced to NIM-traceable standards.
Applications
- Quality assurance of rubber sheeting prior to die-cutting or molding
- Thickness profiling of extruded TPU and EPDM profiles for automotive sealing systems
- In-process verification of cable jacket thickness during continuous extrusion lines
- Batch-to-batch consistency evaluation of silicone medical tubing wall thickness
- Validation of calender roll gap settings using reference standard plaques
- Supporting ISO 9001 Clause 8.5.1 (Control of Production and Service Provision) through documented thickness verification protocols
FAQ
Is the TY-2002 suitable for measuring soft foams or highly compressible elastomers?
Yes—when used with the 10 g weight and φ2 mm probe tip, it provides low-pressure contact ideal for low-modulus cellular rubbers while maintaining compliance with HG 2041’s minimum load specifications.
Can measurement uncertainty be quantified per ISO/IEC 17025?
Yes—the instrument’s resolution, anvil geometry tolerances, weight calibration certificates, and environmental operating conditions (23 ± 2 °C, 50 ± 5 % RH) form the basis for a documented uncertainty budget applicable to accredited testing laboratories.
Are replacement probes and calibration shims available?
Yes—TianYuan supplies certified spare anvils, weights, and NIST-traceable stainless-steel calibration shims (0.5 mm, 2.0 mm, 5.0 mm, and 8.0 mm) with individual CoC documentation.
Does the gauge meet RoHS or REACH requirements?
All structural components comply with EU Directive 2011/65/EU (RoHS 2) and Regulation (EC) No 1907/2006 (REACH); material declarations and SVHC screening reports are available upon request.
