TianYuan TY-8000B Series 10 kN Electromechanical Universal Testing Machine

Overview

The TianYuan TY-8000B Series 10 kN Electromechanical Universal Testing Machine is a high-precision, microprocessor-controlled static mechanical testing system engineered for standardized tensile, compression, bending, shear, peel, tear, and puncture testing of metallic and non-metallic materials. It operates on the principle of electromechanical force application via a servo-controlled AC inverter motor coupled to a precision preloaded ball screw transmission system—ensuring smooth, low-noise, and highly repeatable load application across its full force range. The machine complies with fundamental metrological and structural requirements defined in GB/T 2611 (General Technical Requirements for Testing Machines) and GB/T 16491 (Electronic Universal Testing Machines), and supports test execution and data reporting aligned with ISO 6892-1, ASTM E8/E21, DIN 50125, JIS Z 2241, and BS EN 10002-1. Its modular architecture accommodates both standard single-axis testing and advanced multi-curve analysis—including stress–strain, load–displacement, load–time, displacement–time, and load–extension relationships—enabling comprehensive mechanical property characterization per international regulatory frameworks.

Key Features

• High-fidelity dual-loop control architecture integrating DSP + MCU real-time processing for synchronized force and displacement feedback
• Precision ground ball screw (Taiwan TBI) with backlash-free preloading, driven by a high-torque AC inverter motor (JieMeiKang) and planetary reducer (JieMeiKang)
• Load cell calibrated to ≤ ±0.8% accuracy over 1–100% full scale, with internal resolution of 1/60,000 FS and selectable units (N, kN, kgf, lbf)
• Dynamic displacement measurement with 0.001 mm resolution and ≤ ±0.8% speed fidelity across 0.1–500 mm/min range
• Robust steel frame (custom-engineered by TianYuan) with 360 mm effective test width and 900 mm usable crosshead travel
• Integrated two-point extensometer (TianYuan OEM) compliant with GB/T 12160 for strain measurement in yield and plastic deformation regimes
• Full digital I/O interface supporting external transducers, environmental chambers, and video extensometry systems

Sample Compatibility & Compliance

The TY-8000B accommodates specimens ranging from thin polymer films (≥0.05 mm thickness) to structural steel coupons (up to 30 mm thick), provided within the 360 mm throat width and 900 mm stroke envelope. Standardized grips include wedge-action pneumatic, hydraulic, and manual vise types; optional accessories include compression platens, bend fixtures, shear adapters, and peel test jigs. All hardware meets ISO 7500-1 Class 1 verification criteria. The system supports audit-ready compliance workflows for GLP and GMP environments: test methods are user-definable and version-controlled; raw data files retain immutable timestamps, operator ID, calibration history, and environmental metadata. Full traceability aligns with FDA 21 CFR Part 11 requirements when paired with validated software configuration and electronic signature modules.

Software & Data Management

The TianYuan proprietary testing software runs natively on Windows-based industrial PCs (Dell or Lenovo OEM configured). It provides real-time graphical monitoring of up to six simultaneous channels (load, displacement, strain, time, custom analog inputs), with auto-scaling axes and dynamic curve overlay. Post-test analysis includes modulus calculation (tangent, secant, chord), yield point detection (0.2% offset, automatic inflection), ultimate tensile strength, elongation at break, and reduction in area. Export formats include CSV, XML, and native .tdf binary for long-term archival. Excel-compatible reports embed embedded calibration certificates, statistical summaries (n ≥ 3), and pass/fail flags against user-specified specification limits. Software validation documentation (IQ/OQ/PQ protocols) is available upon request for regulated laboratories.

Applications

• Mechanical qualification of aerospace alloys (e.g., Ti-6Al-4V, AA7075-T6) per AMS and MIL-STD-461
• Quality control of medical device polymers (PVC, PE, PETG) per ISO 5832 and USP /
• Characterization of composite laminates (carbon fiber/epoxy) under ASTM D3039 and D6641
• Validation of battery electrode adhesion strength using 90° peel per ASTM D903
• Rubber elasticity profiling (stress relaxation, hysteresis) per ISO 37 and ASTM D412
• Textile tensile performance assessment (yarn, woven/nonwoven fabrics) per ISO 13934-1 and ASTM D5035

FAQ

What standards does the TY-8000B support out-of-the-box?
The system ships with preloaded test templates for GB/T, ISO, ASTM, DIN, JIS, and BS standards—including tensile (ISO 6892-1), compression (ISO 7500-1), and flexural (ISO 178) methods—with editable parameters for strain rate, hold time, and failure criteria.
Can the machine be integrated into an existing LIMS or MES environment?
Yes—via TCP/IP or RS-232 serial protocol, the controller supports ASTM E1382-compliant data streaming and SCADA-level OPC UA connectivity when equipped with optional communication modules.
Is third-party calibration certification included?
Each unit is supplied with a factory calibration certificate traceable to NIM (National Institute of Metrology, China); ISO/IEC 17025-accredited field calibration services are available through authorized TianYuan service partners.
What maintenance intervals are recommended for long-term accuracy?
Ball screw lubrication and load cell zero-check every 6 months; annual full metrological verification including linearity, hysteresis, and repeatability tests per ISO 7500-1 Annex A.
Does the software support multi-user role-based access control?
Yes—the system implements hierarchical permissions (Administrator, Supervisor, Operator) with password protection, session logging, and configurable audit trail depth (default: 90 days, extendable).