HAIDA HD-5080 Bottle Wall Thickness Gauge

Overview

The HAIDA HD-5080 Bottle Wall Thickness Gauge is a precision mechanical metrology instrument engineered for non-destructive, contact-based measurement of wall and base thickness in rigid packaging containers. It operates on the principle of linear displacement sensing using a calibrated mechanical probe assembly coupled with a high-resolution digital indicator—ensuring traceable, repeatable measurements without reliance on optical or ultrasonic signal interpretation. Designed specifically for quality control laboratories in packaging manufacturing and regulated industries—including pharmaceuticals, nutraceuticals, cosmetics, beverages, edible oils, and alcoholic beverages—the HD-5080 delivers deterministic thickness data critical for structural integrity assessment, material usage optimization, and compliance with container performance specifications.

Key Features

• Mechanical probe system with ultra-fine resolution of 0.001 mm, calibrated against NIST-traceable standards and validated per ISO/IEC 17025 practices;
• Dual-position measurement capability: simultaneous wall and base thickness evaluation using interchangeable, geometry-optimized measuring rods;
• Modular probe design supporting custom-length and contour-specific rods for irregular profiles—including embossed labels, shoulder tapers, and multi-radius bottle bases;
• Robust cast-aluminum frame and hardened steel guide rails ensure long-term dimensional stability under repeated industrial use;
• LCD digital display with zero-reset function, unit toggle (mm/inch), and hold mode for stable reading capture;
• Optional RS232 or USB interface enables direct data streaming to Windows-based systems for automated logging into Excel, Word, or LIMS platforms;
• Compliant mechanical architecture requiring no external power supply for core operation—ideal for cleanroom or explosion-proof environments where electrical instrumentation is restricted.

Sample Compatibility & Compliance

The HD-5080 accommodates cylindrical and non-cylindrical containers with diameters from 15 mm to 200 mm and heights up to 300 mm. Its adjustable support stage and vertically guided probe column allow stable positioning of PET preforms, carbonated beverage bottles, glass liquor flasks, aluminum beverage cans, and pharmaceutical vials—even those with textured surfaces, ribbed sidewalls, or concave/convex bases. The instrument conforms to multiple Chinese national standards governing packaging container dimensional inspection: QB/T 2665–2004 (PET bottle specifications), QB/T 2357–1998 (glass bottle physical testing), and QB/T 1868–2004 (plastic container wall thickness requirements). While not certified to ISO 9001 or FDA 21 CFR Part 11 out-of-the-box, its deterministic mechanical output supports audit-ready documentation when integrated into GLP/GMP workflows via optional data export and operator log protocols.

Software & Data Management

The HD-5080’s optional communication interface supports ASCII-formatted serial output compatible with standard COM port drivers. When connected to a host PC, measurement records—including timestamp, sample ID, position tag (e.g., “shoulder”, “mid-wall”, “base center”), and raw thickness value—are transmitted in real time. Third-party software tools—including Microsoft Excel with VBA macros, LabVIEW modules, or custom Python scripts—can parse and archive this stream into structured databases. Exported datasets include metadata fields necessary for statistical process control (SPC) charting (X̄–R, Cpk), trend analysis, and CAPA documentation. All exported files retain unaltered numeric precision (four decimal places) and are compatible with PDF report generation engines used in regulated submissions.

Applications

• Pre-release QC screening of blow-molded PET bottles to verify minimum wall thickness at critical stress zones (e.g., base radius, side panel, neck finish);
• Validation of glass container annealing uniformity by mapping thickness gradients across thermal transition regions;
• Raw material consumption auditing—correlating wall thickness distribution with resin weight per unit and cycle time;
• Supplier qualification testing for contract packaging vendors producing OTC drug bottles or cosmetic airless dispensers;
• Root cause analysis of container failure modes—including top-load collapse, impact fracture, or vacuum deformation—by cross-referencing localized thinning with FEA simulation inputs;
• Regulatory submission support for DMF filings, where documented wall thickness consistency forms part of container closure integrity evidence packages.

FAQ

Does the HD-5080 require calibration certification upon delivery?
Yes—each unit ships with a factory calibration certificate referencing traceable gauge blocks and includes instructions for user-performed verification using certified reference artifacts.
Can the instrument measure tapered or oval-shaped containers?
Yes—custom probe rods with angled tips or variable-radius contact surfaces can be fabricated to match non-circular cross-sections; dimensional constraints apply per custom engineering review.
Is the digital indicator battery-powered or mains-powered?
The standard LCD indicator uses a replaceable 9V alkaline battery with ≥12 months typical service life; AC adapter option available for continuous lab deployment.
What is the recommended recalibration interval?
Annual recalibration is advised for routine QC use; semi-annual intervals are recommended in high-throughput production environments or when operating outside temperature-controlled conditions (20 ± 2°C).
Are spare probes and replacement indicators available as consumables?
Yes—HAIDA maintains inventory of calibrated replacement probes, wear-resistant contact tips, and field-swappable digital indicators with identical firmware revision and metrological traceability.