Hengyi HY-10080CL Electromechanical Universal Testing Machine
| Brand | Hengyi |
|---|---|
| Origin | Shanghai, China |
| Manufacturer Type | Direct Manufacturer |
| Country of Origin | China |
| Model | HY-10080CL |
| Instrument Type | Electromechanical Tensile Tester |
| Load Capacity Options | 1 N to 100 kN (configurable) |
| Accuracy Class | ≤0.5% |
| Effective Test Width | 600 mm (expandable) |
| Effective Test Height | 800 mm (extendable) |
| Speed Range | 0.001–500 mm/min |
| Speed Accuracy | ±0.5% of indicated value |
| Force Resolution | ±500,000 counts (full-scale, no range switching) |
| Displacement & Strain Measurement Accuracy | ±0.5% of indicated value |
| Stress/Strain Control Rate Range | 0.002–6% FS/s |
| Load Cell | Imported bidirectional high-precision load cell with auto-identification |
| Drive System | Panasonic servo motor and driver (maintenance-free) |
| Frame | Rigid dual-column portal frame with preloaded precision ball screws |
| Control System | Digital open/closed-loop controller with multi-language/multi-unit support |
| Safety Features | Electronic limit protection, overload protection (110% FS), automatic fault diagnosis, emergency stop, programmable end conditions (load/displacement/time) |
| Power Supply | 220 V AC, 2000 W |
| Dimensions (W×D×H) | 1000 × 680 × 2200 mm |
| Weight | 1250 kg |
Overview
The Hengyi HY-10080CL is a high-rigidity electromechanical universal testing machine engineered for static mechanical characterization under tension, compression, bending, shear, peel, tear, and cyclic loading conditions. Based on the fundamental principles of force transduction, displacement control, and strain measurement—governed by Hooke’s law and ASTM E4, ISO 7500-1, and GB/T 228.1 standards—the system delivers traceable, repeatable mechanical property data across diverse material classes. Its dual-column portal architecture ensures minimal frame deflection during high-load testing, while the integrated closed-loop digital controller enables precise execution of standardized test protocols including tensile strength, yield point (0.2% offset), Young’s modulus, elongation at break, compressive yield, flexural modulus, and fracture toughness indices.
Key Features
- Rigid dual-column steel frame with preloaded high-precision ball screws—designed to minimize elastic deformation and ensure axial alignment within ±0.02 mm over full stroke.
- Imported Panasonic AC servo motor and drive system—certified for continuous duty cycle operation with zero maintenance requirement and torque ripple <0.3%.
- Bidirectional load cell with automatic identification and thermal compensation—calibrated to ISO 376 Class 0.5 accuracy, supporting seamless interchange of transducers from 1 N to 100 kN.
- Digital controller with real-time PID tuning, multi-language interface (English, Chinese, Spanish, German), and unit conversion (N/kN/lbf, mm/in, MPa/psi) without firmware reload.
- Programmable motion logic—including dual-speed manual jog (fast/slow), position memory, and automated return-to-start—enabling rapid setup between ASTM D638, ISO 527, or ISO 178 test sequences.
- Comprehensive hardware safety layer: electronic travel limits, overload cutoff (110% FS), dynamic fault diagnostics (overvoltage, overcurrent, encoder loss), and hardware-triggered emergency stop.
Sample Compatibility & Compliance
The HY-10080CL accommodates specimens ranging from sub-millimeter polymer fibers and biomedical sutures to 5 mm galvanized steel plates and automotive structural components. Standardized fixtures—including wedge-action tensile grips, compression platens, three/four-point bend assemblies, peel fixtures (90°/180°), and shear adapters—are compliant with ASTM D882, D3763, D6252, ISO 1133, EN 1311-1, and YY/T 0681.12. Optional extensometers (contact and non-contact) and large-strain measurement systems extend compliance to ASTM E83 (Class B-1) and ISO 9513 (Class 1). All configurations support GLP/GMP documentation workflows, with audit-trail-capable software logging operator ID, calibration history, environmental metadata, and raw channel data per test.
Software & Data Management
Control and analysis are executed via HengyiTest Pro v5.x—a Windows-based application validated per FDA 21 CFR Part 11 requirements. The platform supports method-driven test sequencing, real-time stress–strain curve overlay, automatic parameter extraction (e.g., Rp0.2, E-modulus, UTS), statistical reporting (n ≥ 3, mean ± SD), and export to CSV, PDF, XML, or ASTM E1432-compliant .tdms formats. Raw analog inputs (load, displacement, extensometer) are sampled at 1 kHz with 24-bit resolution; all data streams are time-synchronized and timestamped to UTC. Calibration certificates—including as-found/as-left reports and uncertainty budgets per ISO/IEC 17025—are stored in encrypted database records with role-based access control.
Applications
- Quality assurance of polymer films (PET, PE, PP), elastomers, and composites in packaging and medical device manufacturing.
- Mechanical validation of photovoltaic interconnect ribbons, battery tab welds, and flexible printed circuit substrates.
- Regulatory testing of surgical meshes, suture materials, catheter shafts, and orthopedic foam implants per ISO 10993-12 and USP .
- Structural verification of fasteners, sheet metal brackets, interior trim components, and lightweight alloys in Tier-1 automotive supply chains.
- R&D-level characterization of nanocomposites, hydrogels, aerogels, and bioresorbable polymers under controlled humidity/temperature environments (when integrated with environmental chambers).
FAQ
What international standards does the HY-10080CL comply with for force calibration?
It meets ISO 7500-1:2018 Class 0.5 requirements, with traceability to NIM (China National Institute of Metrology) via accredited third-party calibration certificates.
Can the system perform closed-loop strain control using an external extensometer?
Yes—when equipped with optional contact or video extensometers, the controller supports real-time strain feedback with rate accuracy ±0.5% FS/s above 0.05% FS/s.
Is the software compatible with LIMS or MES integration?
The API supports RESTful webhooks and OPC UA connectivity for direct data ingestion into LabVantage, Thermo Fisher SampleManager, or Siemens Opcenter.
What is the warranty coverage and service response time in EMEA regions?
Standard 24-month parts-and-labor warranty applies; on-site technical support is available within 5 business days post-service request through authorized Hengyi partners in Germany, UK, and France.
Does the machine include factory calibration documentation required for ISO 17025 accreditation?
Yes—each unit ships with a full metrological package: as-delivered calibration report, uncertainty budget, linearity verification, and environmental test record (temperature/humidity during calibration).
