Labthink C610M Intelligent Universal Tensile and Puncture Testing Machine

Overview

The Labthink C610M Intelligent Universal Tensile and Puncture Testing Machine is a high-precision electromechanical testing system engineered for the quantitative mechanical characterization of flexible packaging materials, thin films, medical devices, and soft polymeric components. It operates on the principle of controlled uniaxial force application—via servo-driven linear motion and calibrated load cell feedback—to measure tensile strength, elongation at break, puncture resistance, peel adhesion, tear propagation, seal integrity, and compression behavior under standardized loading conditions. Designed to meet the rigorous demands of quality control laboratories in pharmaceutical, food packaging, medical device, and polymer R&D environments, the C610M delivers traceable, repeatable, and auditable mechanical data in compliance with international test standards including ASTM D882, ISO 37, GB/T 1040 series, ASTM F88, and USP . Its modular architecture supports both tension and compression modes, enabling dual-directional evaluation of critical performance parameters such as stopper puncture force, ampoule breakage force, and infusion bag cap penetration resistance.

Key Features

• Ten pre-programmed, independent test routines—including tensile, 180°/90° peel, trouser tear, heat seal strength, constant-elongation tensile, compression, puncture hold, burst, low-speed unwind, and push-pull detachment—each configurable with user-defined parameters.
• Class 0.5 force accuracy across 2–100% of sensor full scale (±0.5% FS), with extended resolution down to 0.001 N and optional sensor ranges from 5 N to 1000 N for optimal signal-to-noise ratio per application.
• High-fidelity displacement control via precision ball-screw actuation and servo motor drive, delivering Class 0.5 positional accuracy and stepless speed regulation from 0.1 to 500 mm/min (±0.5% speed tolerance).
• Pneumatic specimen clamping system ensures consistent grip pressure and eliminates slippage during high-strain-rate or low-modulus material testing, directly improving inter-laboratory reproducibility.
• Embedded industrial computer platform integrates real-time data acquisition, local storage, USB 2.0 and Ethernet connectivity, and native support for multi-unit conversion (N, kN, lbf, kgf, MPa), eliminating dependency on external PCs and reducing cybersecurity exposure.
• Comprehensive safety architecture includes mechanical limit switches, overload cut-off, automatic return-to-start, and emergency stop—fully compliant with IEC 61000-6-2 EMC and ISO 12100 functional safety principles.

Sample Compatibility & Compliance

The C610M accommodates a broad spectrum of specimen geometries and mechanical behaviors, validated for use with plastic films (LDPE, PET, BOPP), laminates, aluminum foils, nonwovens, elastomeric seals, rubber stoppers, medical tubing, protective coatings, and composite backsheet materials. Standard fixtures include 30 mm pneumatic film grips; optional 50 mm wide grips, floating roller peel fixtures, eccentric clamps, and custom-designed adapters (e.g., ampoule holders, IV bag cap mounts, syringe plunger interfaces) extend applicability to over 1,000 documented test configurations. All hardware and software functions adhere to regulatory expectations for data integrity: audit trails, electronic signatures, and immutable raw-data logging are available via optional GMP-compliant firmware modules aligned with FDA 21 CFR Part 11 and EU Annex 11 requirements. System validation documentation (IQ/OQ/PQ protocols) and calibration certificates traceable to NIST or CNAS standards are provided upon request.

Software & Data Management

The embedded operating system features Labthink’s proprietary TestMaster™ software suite, offering intuitive test method setup, real-time curve visualization (force vs. displacement, stress vs. strain), automatic peak detection, and statistical reporting (mean, SD, CV%, min/max). Raw data files (.tdf) store timestamped metadata—including operator ID, environmental conditions (if linked to optional sensors), calibration history, and instrument configuration—ensuring full ALCOA+ compliance (Attributable, Legible, Contemporaneous, Original, Accurate, Complete, Consistent, Enduring, Available). Data export options include CSV, PDF, and XML formats compatible with LIMS and ERP integration. Optional DataShield™ module enables centralized database synchronization, role-based access control, and automated backup to network-attached storage or cloud repositories—supporting enterprise-wide QA/QC workflows without compromising local data sovereignty.

Applications

The C610M serves as a primary mechanical testing platform across regulated and industrial sectors. In pharmaceutical packaging, it quantifies rubber stopper puncture force per USP , evaluates flip-off cap removal torque analogs, and validates child-resistant closure integrity. For food and beverage manufacturers, it verifies seal strength of pouches (ASTM F88), measures delamination resistance of multilayer laminates (GB/T 2792), and assesses puncture resistance of stretch wrap films (GB 8808). Medical device producers rely on its precision for catheter bond strength (ISO 11607), hydrogel lens tensile rupture (ISO 18369), and surgical drape tear propagation (ASTM D1938). Additional validated applications include adhesive tape unwind force (ASTM D3330), cosmetic brush filament retention (QB/T 1130), yogurt cup membrane peel (GB/T 17200), and battery separator puncture (GB/T 16578.1).

FAQ

What standards does the C610M support out-of-the-box?
It natively implements test methods from ASTM, ISO, GB/T, JIS, and QB/T standards—including ASTM D882, ISO 37, GB/T 1040.2, GB/T 2792, and ASTM F88—with parameter presets and report templates preloaded.
Can the system be validated for GMP environments?
Yes—optional GMP firmware add-ons provide 21 CFR Part 11-compliant electronic records, audit trail generation, and user access controls; IQ/OQ/PQ documentation packages are available.
Is compressed air supply included?
No—the unit requires an external clean, dry air source (0.5–0.7 MPa); users must provide a compatible compressor and filtration system.
How many test methods can be stored internally?
Up to 100 user-defined methods may be saved in non-volatile memory, each with unique speed profiles, dwell times, trigger thresholds, and pass/fail criteria.
Does the C610M support third-party LIMS integration?
Yes—via Ethernet or USB, using standard TCP/IP or HL7-compatible protocols; DataShield™ enables secure RESTful API access for bidirectional data exchange.