TianYuan TY-8000A 5 kN Desktop Single-Column Universal Testing Machine

Overview

The TianYuan TY-8000A is a precision-engineered, single-column electromechanical universal testing machine designed for high-reproducibility mechanical characterization of metallic and non-metallic materials in standard laboratory and quality control environments. Operating on a servo-controlled electromechanical actuation principle, the system applies controlled axial force through a planetary gear-reduced ball-screw drive train, enabling precise load, displacement, and strain regulation across static and dynamic test protocols. Its compact desktop footprint (520 × 480 × 1150 mm) makes it suitable for space-constrained labs while maintaining structural rigidity and metrological integrity required for ASTM E4, ISO 7500-1, and GB/T 16491-2008 Class 0.5 compliance. The machine supports full-cycle mechanical property quantification—including tensile strength, yield point, elongation at break, Young’s modulus, flexural modulus, tear resistance, peel adhesion, and puncture energy—under constant-rate, constant-load, or closed-loop displacement control.

Key Features

• Servo-motor-driven actuation with Panasonic servo motor and Taiwan Liming planetary gearbox, ensuring high transmission efficiency (>90%), minimal backlash (<0.01°), and long-term torque stability.
• Full-digital triple-closed-loop control architecture based on DSP + MCU real-time processing, enabling simultaneous independent regulation of force, displacement, and strain with <±1% setpoint accuracy per channel.
• High-resolution load measurement via IMG LOGICS 5 kN (5000 N) load cell with 1/500,000 internal resolution and ≤±0.5% full-scale accuracy traceable to NIST-equivalent calibration standards.
• Integrated position feedback with 0.01 mm displacement resolution and ≤±0.3% speed fidelity across the full 0.001–1000 mm/min range, supporting low-speed creep tests and high-speed impact simulations.
• Modular fixture interface compatible with standardized grips (e.g., pneumatic, wedge, screw-type) and extensometer mounting per GB/T 12160 and ISO 9513 requirements.
• Real-time graphical display of up to six synchronized curves: Load vs. Displacement, Load vs. Time, Displacement vs. Time, Stress vs. Strain, Load vs. Extension, and custom user-defined axes.

Sample Compatibility & Compliance

The TY-8000A accommodates specimens ranging from thin polymer films (≥0.05 mm thickness) to machined metal rods (≤25 mm diameter), including ASTM D638 Type I–V tensile bars, ISO 527-2 dumbbells, ASTM D790 flexural beams, and ASTM D1876 T-peel configurations. All test routines adhere to international regulatory frameworks: force and displacement linearity validation per ISO 7500-1 Class 0.5; system verification per GB/T 16825; and extensometer compatibility certified to ISO 9513 Class 1. The machine meets GLP documentation requirements with audit-trail-enabled test logs, operator ID tagging, and timestamped raw data capture—fully compatible with FDA 21 CFR Part 11-compliant software extensions when deployed in pharmaceutical or medical device QA/QC settings.

Software & Data Management

The embedded Windows-based control software provides ISO/IEC 17025-aligned test sequencing, automatic parameter derivation (e.g., Rp0.2, E_t, UTS, A_g), and statistical reporting per batch or specimen group. Raw ASCII and binary data files are exportable in CSV, XML, and native .tdms formats. Graphical post-processing includes curve smoothing, derivative analysis (dF/dx, dσ/dε), hysteresis loop integration, and multi-curve overlay with adjustable scaling. Excel-compatible report templates support automated insertion of company logos, test IDs, environmental conditions (temperature/humidity metadata), and compliance statements referencing ASTM D638, ISO 527, or GB/T 1040. All data files retain immutable metadata headers for traceability under ISO/IEC 17025 Clause 7.5.2.

Applications

• Quality assurance of injection-molded thermoplastics (PP, ABS, PC) per ISO 527-1 and ASTM D638.
• Mechanical screening of elastomeric compounds (silicone, EPDM, NR) under cyclic loading per ASTM D412 and ISO 37.
• Flexural property evaluation of composite laminates (CFRP, GFRP) using three-point bending per ASTM D790.
• Tear propagation resistance testing of packaging films (LDPE, PET, BOPP) per ASTM D1938 and ISO 6383-2.
• Adhesion strength validation of pressure-sensitive tapes and biomedical hydrogels per ASTM D3330 and ISO 29862.
• Calibration verification of production-line tensile testers using reference specimens per ISO 9513 Annex B.

FAQ

What load cell options are available for the TY-8000A series?
Standard configurations include 5 kN, 10 kN, 20 kN, 50 kN, 100 kN, and 500 kN capacities. Dual-range load cells (e.g., 5/50 kN) are available upon request for laboratories requiring broad dynamic range without hardware swaps.
Is the system compliant with FDA 21 CFR Part 11 for electronic records?
The base software does not include Part 11 features, but optional validated software modules with electronic signatures, audit trails, and role-based access control are available for regulated environments.
Can third-party extensometers be integrated?
Yes—the machine provides analog and digital (LVDT/TTL) input channels conforming to ISO 9513 Class 1 specifications, supporting contact and non-contact extensometers from ZwickRoell, MTS, or Tokyo Sokki Kenkyujo.
What maintenance intervals are recommended for the planetary gearbox and ball screw?
Lubrication of the Taiwan Liming planetary reducer and THK-grade ball screw is required every 2,000 operating hours or annually, whichever occurs first, using ISO VG 68 synthetic gear oil.
Does the system support automated test sequence execution for unattended operation?
Yes—batch mode allows pre-programmed sequences (e.g., 10 tensile tests → 5 flexural tests → auto-report generation) with error recovery logic and email alerts upon completion or fault detection.