SYCS SCQ-150120B Industrial-Grade Ultrasonic Cleaner

Overview

The SYCS SCQ-150120B is an industrial-grade ultrasonic cleaner engineered for high-reliability batch cleaning of precision components in laboratory, R&D, and light-manufacturing environments. It operates on the principle of acoustic cavitation: a 28 kHz ultrasonic generator drives piezoelectric transducers bonded to the tank bottom, converting electrical energy into high-frequency mechanical vibrations. These vibrations propagate through the cleaning solution—typically aqueous alkaline, neutral, or mild solvent-based formulations—generating alternating compression and rarefaction cycles. During the low-pressure phase, microscopic vacuum bubbles nucleate; during the high-pressure phase, they collapse violently, releasing localized energy exceeding 1000 atm and temperatures up to 5000 K at the bubble interface. This transient energy deposition disrupts weak intermolecular bonds between contaminants (e.g., oils, particulates, oxides, biofilms) and substrate surfaces without mechanical abrasion or thermal degradation—making it ideal for delicate optics, microfluidic devices, surgical instruments, and semiconductor hardware.

Key Features

• Robust 168 L capacity tank fabricated from full 2.0 mm-thick SUS304 stainless steel—resistant to corrosion, thermal stress, and repeated chemical exposure.
• Fixed-frequency 28 kHz transducer array delivering uniform energy distribution across the entire tank volume—optimized for heavy-duty degreasing and oxide removal.
• 3000 W total ultrasonic power output ensures rapid contaminant removal from complex geometries including blind holes, threaded features, and micro-channels.
• Digital control panel with real-time display of elapsed time, set/actual temperature, and fault indicators—including over-temperature, over-current, low-water, and dry-run protection.
• Programmable timer (1–600 minutes) with automatic shutdown and audible alert—enabling unattended operation under defined process parameters.
• Integrated heating system (ambient to 80 °C) with PID-controlled thermostatic regulation—enhancing detergent efficacy and accelerating solvent evaporation post-rinse.
• Sound-dampening hinged lid reduces ambient noise to ≤65 dB(A) at 1 m distance—meeting occupational health requirements for shared lab spaces.
• Standard heavy-duty SUS304 mesh basket (included) supports loads up to 15 kg—designed for ergonomic handling and optimal acoustic coupling.
• Front-mounted fill and rear-mounted drain ports facilitate connection to facility water supply and waste lines—supporting ISO 13485-aligned cleaning validation workflows.

Sample Compatibility & Compliance

The SCQ-150120B accommodates a broad range of sample types—including glassware (vials, cuvettes, condensers), metal parts (stainless steel, aluminum, titanium), ceramic substrates, polymer components (PEEK, PTFE, polycarbonate), and assembled subassemblies (e.g., flow cells, sensor housings). Its non-contact cleaning mechanism preserves dimensional integrity and surface finish of Grade 0–1 optical components and medical-grade implants. The unit complies with general safety standards IEC 61010-1 (Electrical Safety for Laboratory Equipment) and meets CE marking requirements for EMC (EN 61326-1) and Low Voltage Directive (2014/35/EU). While not certified to FDA 21 CFR Part 11 out-of-the-box, its digital log functionality (time-stamped start/stop events and temperature history) supports GLP/GMP traceability when integrated with validated external data acquisition systems.

Software & Data Management

This model employs embedded microcontroller firmware—not PC-dependent software—ensuring deterministic response and operational continuity during power fluctuations or network outages. All operating parameters (timer setting, target temperature, fault codes) are stored in non-volatile memory and persist across power cycles. Event logs record cumulative operating hours, number of cleaning cycles, and thermal excursion history—accessible via front-panel navigation. For audit-ready documentation, users may manually transcribe timestamps and settings into electronic lab notebooks (ELNs) compliant with 21 CFR Part 11 when paired with secure authentication protocols. Optional RS-485 interface (available upon request) enables integration with building management systems (BMS) or centralized maintenance tracking platforms.

Applications

• Pre-analytical sample preparation: removal of residual solvents from HPLC vials, GC autosampler trays, and ICP-MS nebulizer components.
• Medical device reprocessing: cleaning of laparoscopic instruments, dental handpieces, and endoscope accessories prior to sterilization per AAMI ST91.
• Materials science: deburring of additive-manufactured metal parts, descaling of sintered powder metallurgy samples, and pre-treatment of electrodes for electrochemical testing.
• Life sciences: cell lysate clarification, DNA/RNA extraction tube decontamination, and sonication-assisted chromatin shearing (ChIP-seq).
• Quality control labs: verification of cleanliness per ISO 14644-1 Class 5–8 cleanroom standards using particle counting after ultrasonic rinse.
• Academic research: dispersion of nanomaterials (graphene, CNTs), emulsification of lipid nanoparticles, and acoustic cavitation studies in physical chemistry curricula.

FAQ

Is the ultrasonic frequency adjustable?
No—the SCQ-150120B operates exclusively at 28 kHz, a fixed frequency optimized for high-power macro-cleaning applications requiring strong cavitation intensity.
Can this unit be used with flammable solvents?
Not recommended. The heater and transducer design are rated for aqueous solutions only. Use of volatile organic solvents requires explosion-proof certification (ATEX/IECEx), which this model does not possess.
What is the maximum load weight the included basket can support?
The SUS304 mesh basket is rated for continuous static loads up to 15 kg; dynamic loading (e.g., agitation during operation) should remain below 10 kg to maintain structural integrity and acoustic transmission efficiency.
Does the unit include a degassing function?
Yes—activating the heater to 60–70 °C for 5–10 minutes before initiating ultrasonics effectively removes dissolved air from the bath, significantly improving cavitation onset and cleaning consistency.
How often should the transducers be inspected or serviced?
Under normal use (≤8 hrs/day, pH 6–10 solutions), transducer adhesion and performance remain stable for ≥5 years. Visual inspection for delamination or corrosion at the tank-to-transducer interface is advised every 6 months as part of preventive maintenance.