Hengyi HY-1080K Universal Tensile Testing Machine
| Brand | Hengyi / Hengyitest |
|---|---|
| Origin | Shanghai, China |
| Manufacturer Type | Direct Manufacturer |
| Regional Classification | Domestic (China) |
| Model | HY-1080K |
| Instrument Type | Electromechanical Universal Testing Machine |
| Maximum Test Load | 10 kN |
| Force Measurement Range | 0.001–100% of Full Scale |
| Force Accuracy | ±0.5% of reading |
| Test Stroke | 800 mm |
| Displacement Resolution | 0.001 mm |
Overview
The Hengyi HY-1080K is a high-rigidity, dual-column electromechanical universal testing machine engineered for static mechanical characterization of materials under tension, compression, bending, shear, peel, tear, and cyclic loading conditions. Based on servo-controlled displacement actuation and high-fidelity load transduction, it implements ASTM E4, ISO 7500-1, and GB/T 228.1-compliant force measurement architecture to deliver traceable, repeatable mechanical property data across R&D, QC, and regulatory validation workflows. Its modular frame design supports both single- and dual-test-space configurations, enabling simultaneous or sequential evaluation of specimen behavior under controlled strain or stress rates — critical for polymer film certification, medical device component qualification, packaging integrity verification, and composite material development.
Key Features
- Robust dual-column steel frame with preloaded high-precision ground ball screws (dual set), ensuring axial alignment stability and minimal deflection during high-load testing up to 10 kN.
- Industrial-grade Panasonic AC servo motor and drive system — maintenance-free, low-noise, and compliant with IEC 61800-3 electromagnetic compatibility standards.
- Calibrated bidirectional load cell (imported, ±0.5% accuracy per ISO 376 Class 0.5) with integrated temperature compensation and digital signal conditioning.
- Open- or closed-loop digital controller supporting SI and imperial units, with real-time parameter switching across 12 predefined language interfaces (including English, German, French, Japanese, and Chinese).
- Ergonomic handheld remote control for jog-mode positioning, emergency stop activation, and rapid test initiation without PC dependency.
- Integrated electronic limit protection, overload shutdown (>110% FS), automatic return-to-start, and programmable hold functions (load-, displacement-, or time-based termination).
Sample Compatibility & Compliance
The HY-1080K accommodates diverse specimen geometries and mechanical behaviors: thin films (PET, BOPP), elastomeric tubing (IV sets, catheters), metallic foils (Cu/Al photovoltaic interconnects), fiber-reinforced composites, biomedical sutures, corrugated cardboard, thermal insulation panels, and orthopedic fasteners. It supports standardized test methods including ASTM D882 (tensile properties of thin plastic sheeting), ASTM D638 (tensile properties of plastics), ISO 527-2, ISO 179 (impact-modified plastics), ISO 1133 (melt flow index correlation), and YY/T 0681.5 (sterile barrier systems). All hardware and firmware are designed to meet GLP/GMP documentation requirements, with optional audit-trail-enabled software compliant with FDA 21 CFR Part 11 for regulated environments.
Software & Data Management
The system operates with Hengyi’s proprietary TestMaster Pro v5.x software suite — a Windows-based platform supporting real-time graphing (stress–strain, load–displacement, creep, relaxation), automated calculation of modulus (E), yield strength (Rp0.2), tensile strength (Rm), elongation at break (A%), and secant modulus. Raw data export is available in CSV, XLSX, and XML formats; report templates conform to ISO/IEC 17025 laboratory accreditation criteria. Optional modules include multi-curve overlay analysis, statistical process control (SPC) charts, and integration with LIMS via ODBC or REST API. Calibration certificates (traceable to CNAS-accredited reference standards) are supplied with each unit.
Applications
- Quality assurance of plastic strapping tapes and composite reinforcement bands used in logistics and palletization.
- Mechanical validation of medical-grade polymers (e.g., PEEK, PEBA) in suture anchors, stent crimping fixtures, and wound closure devices.
- Characterization of adhesion strength in laminated packaging structures (e.g., aluminum foil–polyethylene composites) per ASTM F904.
- Compression testing of polyurethane foams and aerogel insulation materials per ISO 844 and ASTM C165.
- Dynamic fatigue profiling of metallic wire bonds (e.g., Au, Cu) in semiconductor packaging under cyclic tensile loading.
- Regulatory submission support for ISO 10993 biocompatibility testing protocols requiring mechanical preconditioning of biomaterials.
FAQ
What standards does the HY-1080K comply with for force calibration?
It conforms to ISO 7500-1:2018 (Class 0.5) and ASTM E4-23, with factory calibration verified using NIST-traceable deadweight standards.
Can the machine perform constant-rate-of-traverse (CRT) and constant-rate-of-loading (CRL) tests?
Yes — the controller supports both displacement-controlled (CRT) and load-controlled (CRL) modes, with programmable ramp profiles and dwell segments.
Is third-party metrological certification included?
A Shanghai Institute of Measurement and Testing Technology (SIMT) calibration certificate is optionally available upon request, meeting JJG 139-2014 national verification regulations.
What is the maximum specimen height accommodated without modification?
Standard vertical test space is 800 mm; extended columns (up to 1200 mm) and widened crossheads (up to 600 mm) are available as factory-configured options.
Does the system support automated夹具 recognition or tooling ID tagging?
Not natively — however, user-defined fixture metadata can be embedded in test method files and logged alongside results for full traceability.
