Hengyi HY-0580 Servo-Controlled Universal Testing Machine
| Brand | Hengyi |
|---|---|
| Origin | Shanghai, China |
| Manufacturer Type | OEM Manufacturer |
| Country of Origin | China |
| Model | HY-0580 |
| Instrument Type | Electromechanical Universal Testing Machine |
| Load Capacity Options | 1 N to 5000 N (interchangeable load cells) |
| Force Accuracy | ≤ ±0.5% of reading |
| Effective Test Width | 120 mm |
| Effective Vertical Travel | 800 mm |
| Speed Range | 0.001–500 mm/min |
| Speed Accuracy | ±0.5% of set value |
| Displacement Accuracy | ±0.5% of reading |
| Strain Measurement Accuracy | ±0.5% of reading |
| Stress Control Rate Range | 0.005–6 %FS/s |
| Strain Control Rate Range | 0.002–6 %FS/s |
| Force Resolution | ±500,000 counts (full-scale, no range switching) |
| Power Supply | 220 V AC, 750 W |
| Dimensions (W×D×H) | 470 × 400 × 1510 mm |
| Weight | 120 kg |
Overview
The Hengyi HY-0580 is a high-precision, servo-controlled electromechanical universal testing machine engineered for static mechanical characterization of materials under tension, compression, bending, shear, peel, and tear loading conditions. Designed around a single-column rigid frame architecture with integrated precision ball screws and brushless servo motor actuation, the system delivers stable force application and sub-micron displacement resolution across its full operational range. Its modular load cell configuration—supporting selectable capacities from 1 N to 5000 N—enables traceable force measurement in accordance with ISO 7500-1 Class 0.5 and ASTM E4 calibration standards. The machine operates on closed-loop digital control architecture, supporting real-time stress, strain, and displacement rate control modes, making it suitable for both routine quality control and advanced material research workflows in regulated environments.
Key Features
- Single-column structural design optimized for compact laboratory integration while maintaining high column rigidity and minimal deflection under load
- Brushless servo motor drive with planetary gear reduction ensures smooth, low-noise operation and long-term torque stability
- Force measurement system featuring interchangeable high-accuracy load cells (1 N – 5000 N), each certified to ISO 376 Class 0.5
- Full-scale force resolution of ±500,000 digital counts without auto-ranging—ensuring consistent resolution across all test ranges
- Adjustable crosshead speed from 0.001 to 500 mm/min with accuracy better than ±0.5% of set value per ISO 5893
- Dual-mode positioning: manual jog control for rapid setup and programmable automatic return to home position post-test
- Integrated electronic limit switches and overload protection (110% FS activation) safeguard mechanical integrity and operator safety
- Real-time diagnostic monitoring of drive current, encoder feedback, and load signal integrity—triggering immediate fault isolation and safe shutdown
- Compliant with electromagnetic compatibility (EMC) requirements per IEC 61326-1 and electrical safety per IEC 61010-1
Sample Compatibility & Compliance
The HY-0580 accommodates a broad spectrum of specimen geometries and material classes—including metallic alloys, polymer films, fiber-reinforced composites, textiles, elastomers, ceramics, and biomedical polymers—via standardized and custom fixturing options. Its 120 mm effective test width and 800 mm vertical travel enable evaluation of both miniature coupons and extended flexible samples (e.g., geotextiles or packaging films). The system meets essential metrological and regulatory requirements for mechanical testing instrumentation, including GB/T 2611–2007 (General Technical Requirements for Testing Machines), GB/T 16491–2008 (Electronic Universal Testing Machines), ISO 7500-1 (Static Calibration of Force Measuring Systems), and ASTM E4 (Verification of Force-Measuring Systems). Optional configurations support GLP-compliant audit trails, user access levels, and electronic signatures aligned with FDA 21 CFR Part 11 requirements when paired with validated software modules.
Software & Data Management
Bundled PC-based control and analysis software provides intuitive test method definition, real-time curve visualization, and automated report generation in PDF/Excel formats. Users may define multi-step test protocols—including ramp-hold-relax sequences, cyclic loading, and conditional termination (e.g., at specified force, displacement, or strain thresholds). Raw data export includes time-stamped force, displacement, and extensometer (if connected) channels at up to 1 kHz sampling rate. Software supports customizable parameter mapping to international standards (e.g., GB/T 1040 for plastics, GB/T 3923 for textiles, ISO 527 for tensile properties), with built-in calculation of modulus, yield strength, elongation at break, and secant stiffness. All test files are stored with embedded metadata (operator ID, calibration date, environmental conditions), enabling full traceability in ISO/IEC 17025-accredited laboratories.
Applications
- Tensile strength and elongation testing of thin polymer films (e.g., PET, PE, PVDC) per ASTM D882 and ISO 527-3
- Mechanical evaluation of carbon fiber prepregs and laminates under quasi-static loading per ASTM D3039
- Peel and tack adhesion testing of pressure-sensitive adhesives and medical tapes per ASTM D903 and ISO 8510-2
- Compression testing of foams, gels, and soft biomaterials per ISO 13314
- Bending modulus determination of rigid thermoplastics and composites per ISO 178
- Quality assurance of fasteners, springs, and micro-electromechanical components using specialized grips and alignment fixtures
- Teaching and research applications in university materials science and mechanical engineering labs requiring repeatable, standards-aligned data acquisition
FAQ
What load cell capacities are supported by the HY-0580?
The system accepts multiple calibrated load cells ranging from 1 N to 5000 N; users may install and switch between them without recalibration of the controller.
Does the HY-0580 comply with ISO 17025 requirements for accredited testing?
Yes—when operated with documented calibration certificates, version-controlled software, and defined SOPs, the system satisfies metrological traceability and uncertainty reporting prerequisites for ISO/IEC 17025 compliance.
Can the machine perform constant strain rate tests per ASTM D638?
Yes—the closed-loop control firmware supports strain-controlled ramping at rates from 0.002 %FS/s to 6 %FS/s, with accuracy verified per ASTM E2309 Annex A3.
Is third-party calibration documentation available?
Factory calibration reports per ISO/IEC 17025-accredited providers are supplied with each unit; optional annual recalibration services include certificate issuance and uncertainty budgets.
What safety certifications does the HY-0580 hold?
The system conforms to IEC 61010-1 (Safety Requirements for Electrical Equipment for Measurement, Control, and Laboratory Use) and IEC 61326-1 (EMC for Laboratory Equipment).
